High strength, medium density molded foam
Toluene diisocyanate-based polyurethane produces molded-to-size foam products. Formulation techniques optimize dimension stability, strength and moldability.
Fender, J. R.↗
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Results for “MOLD”
Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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New compression molding process of thermosetting plastic compounds
Process permits molding of longer, thinner bodies, such as cylindrical rocket motors, while maintaining equal or superior physical properties. Major advantages of process are presented.
Heier, W. C.↗
Time and temperature dependent modulus of pyrrone and polyimide moldings
A method is presented by which the modulus obtained from a stress relaxation test can be used to estimate the modulus which would be obtained from a sonic vibration test. The method was applied to stress relaxation, sonic vibration, and high speed stress-strain data which was obtained on a flexible epoxy. The modulus as measured by the three test methods was identical for identical test times, and a change of test temperature was equivalent to a shift in the logarithmic time scale. An estimate was then made of the dynamic modulus of moldings of two Pyrrones and two polyimides, using stress relaxation data and the method of analysis which was developed for the epoxy. Over the common temperature range (350 to 500 K) in which data from both types of tests were available, the estimated dynamic modulus value differed by only a few percent from the measured value. As a result, it is concluded that, over the 500 to 700 K temperature range, the estimated dynamic modulus values are accurate.
Lander, L. L.↗
Low void content autoclave molded titanium alloy and polyimide graphite composite structures.
This paper discusses a resin developed for use in autoclave molding of polyimide graphite composite stiffened, titanium alloy structures. Both primary and secondary bonded structures were evaluated that were produced by autoclave processing. Details of composite processing, adhesive formulary, and bonding processes are provided in this paper, together with mechanical property data for structures. These data include -65 F, room temperature, and 600 F shear strengths; strength retention after aging; and stress rupture properties at 600 F under various stress levels for up to 1000 hours duration. Typically, shear strengths in excess of 16 ksi at room temperature with over 60% strength retention at 600 F were obtained with titanium alloy substrates.
Vaughan, R. W.↗
Stability and control characteristics for the inner mold line configuration of the space shuttle orbiter (OA110)
Experimental aerodynamic investigations were conducted on a sting mounted 0.0405-scale representation of the -140A/B inner mold line (IML) space shuttle orbiter in 7.75 x 11 foot low speed wind tunnel, during the time period from 18 March 1974 to 20 March 1974. The primary test objectives were to establish basic longitudinal and lateral-directional stability and control characteristics for the IML orbiter. Additional configurations investigated were sealed elevon hingeline gaps, sealed rudder split line and hingeline gaps, larger radius leading edge on the vertical tail, and sealed speedbrake base. Aerodynamic force and moment data for the orbiter were measured in the body-axis system by an internally mounted, six-component strain gage balance. The model was sting mounted with the center of rotation located at approximately the wing trailing edge. The nominal angle of attack range was from -4 to +30 degrees. Yaw polars were recorded over a nominal yaw angle range from -14 to +14 degrees at constant angles of attack of 0, + or - 5, 10, 15 and 20 degrees.
Hughes, T.↗
Low-pressure low-temperature molding process
Use of expanding rubber mandrel allows for bonding of graphite/epoxy laminated parts in oven instead of expensive autoclave. Heavy-duty two-piece aluminum mold limits deflection. Manipulation of resin contact by precise control of mandrel-generated pressure eliminates complex bleeder system.
Bowman, E. L.↗
Molding cork sheets to complex shapes
Partially cured cork sheet is easily formed to complex shapes and then final-cured. Temperature and pressure levels required for process depend upon resin system used and final density and strength desired. Sheet can be bonded to surface during final cure, or can be first-formed in mold and bonded to surface in separate step.
Sharpe, M. H.↗
Dip-molded t-shaped cannula
Cannula, fabricated out of polyetherurethane, has been designed for long-term service. Improved cannula is T-shaped to collect blood from both directions, thus replacing two conventional cannulas that are usually required and eliminating need for large surgical wound. It is fabricated by using dip-molding process that can be adapted to other elastomeric objects having complex shapes. Dimensions of cannula were chosen to optimize its blood-flow properties and to reduce danger of excessive clotting, making it suitable for continuous service up to 21 days in vein or artery of patient.
Broyles, H. F.↗
Economical processing of fiber-reinforced components with thermal expansion molding
The concept of economical fabrication of fiber-reinforced structural components is illustrated with an example of a typical control surface (aileron). The concept provides for fabricating struts, ribs, and a cover plate as an integral structure in a hardening device and then joining the closure cover plate mechanically. Fabrication of the integral structure is achieved by the 'thermal expansion molding' technique. The hardening pressure is produced by silicone rubber cores which expand under the influence of temperature. Test results are presented for several rubber materials as well as for various structural pieces. The technique is demonstrated extensively for an aileron, consisting of five ribs, struts, and a cover plate. Economically, for a large scale technical production of an aileron, cost savings of twenty-five percent can be realized compared to those for a sheet metal structure.
Schneider, K.↗
Method for forming pyrrone molding powders and products of said method
The formation of pyrrone resins of the ladder or semiladder structure is described. The technique involves initial formation of fully cyclized prepolymers having an average degree of polymerization of about 1.5, one with acidic terminal groups, another with amine terminal groups. Thereafter the prepolymers are intimately admixed on a 1:1 stoichiometric basis. The resulting powder mixture is molded at elevated pressures and temperatures to form a fully cyclized resin.
Hughes, C. T.↗
Binding agent for molding ceramic items
The invention refers to the fabrication of ceramic items by the molding method. It can be used to produce items of complicated configuration, in particular composition of binding agent for electroceramic items.
Beshentsev, B. D.↗
Organic materials for ceramic molding processes
Ceramic molding processes are examined. Binders, wetting agents, lubricants, plasticizers, surface active agents, dispersants, etc., for pressing, rubber pressing, sip casting, injection casting, taping, extrusion, etc., are described, together with forming machines.
Saito, K.↗
Injection molding of silicon carbide capable of being sintered without pressure
The most suitable SiC mass for injection molding of SiC articles (for subsequent pressureless sintering) consisted of beta SiC 84, a wax mixture 8, and polyethylene or polystyrene 8 parts. The most effective method for adding the binders was by dissolving them in a solvent and subsequent evaporation. The sequence of component addition was significant, and all parameters were optimized together rather than individually.
Muller-Zell, A.↗
Solidification interface shape for continuous casting in an offset mold - Two analytical methods
A solution method for finding the unknown solidification interface in manufacturing slab ingots as a continuous casting is presented, which involves a product solution in the potential plane and the use of conjugate harmonic functions. It is argued that the method may be more direct for some geometries than the Cauchy boundary value method. Moreover, the usefulness of the Cauchy boundary value method is demonstrated through the example of a nonsymmetric horizontal mold where the walls are offset to support the lower ingot boundary.
Siegel, R.↗
Molded Concrete Center Mine Wall
Proposed semiautomatic system forms concrete-foam wall along middle of coal-mine passage. Wall helps support roof and divides passage into two conduits needed for ventilation of coal face. Mobile mold and concrete-foam generator form sections of wall in place.
Lewis, E. V.↗
Molding Compound For Inspection Of Internal Contours
Material clean, sets rapidly, and easy to use. Silicone elastomer, Citrocon or equivalent, commonly used in dentistry, in combination with mold-release agent (Also see MFS-29240), speeds and facilitates making of impressions of interior surfaces so surface contours examined. Elastomer easily moved around in cavity until required location found.
Adams, Jim↗
Design and testing of thermal-expansion-molded graphite-epoxy hat-stiffened sandwich panels
Minimum weight configurations for two types of graphite-epoxy hat-stiffened compression-loaded panels fabricated by the thermal-expansion-molding (TEM) manufacturing process were evaluated analytically and experimentally for designs with load index Nx/L values ranging from 100 to 800. The two types of panels contain graphite-epoxy face sheets with a foam core and hat stiffeners which are either open or filled with foam. Constraints on the extensional and shear stiffnesses are imposed on the design so that the panels will satisfy typical constraints for aircraft wing structures. Optimal structurally efficient TEM panels are compared to commercially available aluminum aircraft structures. Predicted load-strain relationships agree well with experimental results. Significant impact damage to the unstiffened face sheet and foam core does not noticeably reduce the load carrying ability of the panels, but damage to the stiffened face sheet reduces the failure load by 20 percent compared to unimpacted panels.
Jegley, Dawn C.↗
Improved silicon carbide for advanced heat engines. II - Pressureless sintering and mechanical properties of injection molded silicon carbide
The influence on density and strength of pressureless sintering in vacuum and argon environments has been evaluated with injection molded SiC materials. Main effects and two factor interactions of sintering (cycle variables temperature, time, heating rate, and atmosphere) were assessed. An improved understanding of the influence of the processing flaws and sintering conditions has been obtained. Strength and density have improved from a baseline level of 299 MPa (43.3 Ksi) and 94 pct of theoretical density to values greater than 483 MPa (70 Ksi) and 97 pct.
Whalen, Thomas J.↗