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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 199 records · Page 11
All sourcesNASA NTRSDOE OSTI
DOE OSTI2017

Electrodeposition Process and Performance of CuIn(Se{sub x}S{sub 1−x}){sub 2} Film for Absorption Layer of Thin-Film Solar Cells

CuIn(Se{sub x}S{sub 1−x}){sub 2} thin film is prepared by the electrodeposition method for the absorption layer of the solar cell. The CuIn(Se{sub x}S{sub 1−x}){sub 2} films are characterized by cyclic voltammetry measurement for the reduction of copper, indium, selenium and sulfur in selenium and sulfur in aqueous solutions with sodium citrate and without sodium citrate. In the four cases, the defined reduction process for every single element is obtained and it is observed that sodium citrate changes the reduction potentials. A linear relationship between the current density of the reduction peak and (scan rate v){sup 1/2} for copper and indium is achieved, indicating that the process is diffusion controlled. The diffusion coefficients of copper and indium ions are calculated. The diffusional coefficient D value of copper is higher than that of indium, and this is the reason why the deposition rate of copper is higher. When four elements are co-deposited in the aqueous solution with sodium citrate, the quaternary compound of CuIn(Se{sub x}S{sub 1−x}){sub 2} is deposited together with Cu{sub 3}Se{sub 2} impure phases after annealing, as found by XRD spectra. Morphology is observed by SEM and AFM. The chemical state of the films components is analyzed by XPS. The UV-Visible spectrophotometer and electrochemistry workstation are employed to measure the photoelectric properties. The results show that the smooth, uniform and compact CuIn(Se{sub x}S{sub 1−x}){sub 2} film is a semiconductor with a band gap of 1.49 eV and a photovoltaic conversion efficiency of 0.45%.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Electrodeposition and Characterization of Ni-Al{sub 2}O{sub 3} Nanocomposite Coatings on Steel

Monodispersed alumina particles were synthesized by the homogeneous precipitation under reflux boiling. The particles were employed as reinforcement additives in the electrodeposited Ni-Al{sub 2}O{sub 3} composite coatings on steel. The deposited pure Ni and Ni-Al{sub 2}O{sub 3} composite coatings were analyzed by SEM, XRD, and microhardness tester. The wear resistance and friction coefficient of the coated samples were determined by using a ball-on-disk tribometer. Furthermore, XRD analysis showed that coating temperature and the presence of particles in the deposited coatings had a noticeable effect on the preferred orientation of the crystalline faces of the nickel grains. Significant differences were noted in the texture coefficient of the pure Ni and Ni-Al{sub 2}O{sub 3} composite coatings produced at different temperatures. These differences were attributed to the changes in the microstructure of the matrix caused by the embedded Al{sub 2}O{sub 3} particles. Results revealed that wear resistance and the friction coefficient were turned out to be higher and smaller, respectively, for the composite coatings as compared to pure Ni coating at a given sliding distance. It was noted that the corrosion resistance of these specimens increased in the following order: bare substrate < pure Ni coating < Ni-Al{sub 2}O{sub 3} nanocomposite coatings.

77 NANOSCIENCE AND NANOTECHNOLOGY↗
DOE OSTI2018

The Corrosion Behavior of Zn/Graphene Oxide Composite Coatings Fabricated by Direct Current Electrodeposition

The zinc (Zn) and Zn/graphene oxide (Zn/GO) composite coatings on the mild steel were fabricated by direct current electrodeposition from an acidic chloride bath without GO and that with four different concentrations (50, 100, 200 and 300 mg/L) of GO, respectively. The GO first is synthesized by using the typical Hummer method. Physical characterizations including the surface and cross-sectional morphology, chemical composition and crystal structure of the Zn and Zn/GO composite coatings were done by scanning electron microscope, energy-dispersive x-ray and x-ray diffraction. The crystalline size, texture coefficient, water contact angle and hardness of the Zn and Zn/GO composite coatings were measured. The corrosion behavior of the Zn and Zn/GO composite coatings was studied by the electrochemical corrosion tests including the potentiodynamic polarization test and the electrochemical impedance spectroscopy test and the immersion test. The result reveals that the corrosion resistance of the Zn coating is remarkably increased by the incorporation of GO. Furthermore, it does not show a linear increase with the increase in the amount of incorporated GO and an optimal corrosion resistance is provided by the Zn/GO composite coating attained from the electrolyte containing 100 mg/L GO. The influence of the incorporation of GO on the corrosion resistance of the Zn coating is explained in combination with their physical characterizations.

77 NANOSCIENCE AND NANOTECHNOLOGY↗
DOE OSTI2018

Electron Backscattered Diffraction Study of Pulse Electrodeposited Cu-Y{sub 2}O{sub 3} Composite Coating

The current investigation is an effort of correlating the grain growth, crystallographic orientation and second-phase Y{sub 2}O{sub 3} particles to the mechanical properties of the electrodeposited pure copper (Cu) and Cu-Y{sub 2}O{sub 3} coatings. Energy-dispersive spectrum and elemental mapping confirm the codeposition of Y{sub 2}O{sub 3} in the composite coating matrix, which indeed justifies the composite (Cu-Y{sub 2}O{sub 3}) coating. Both pure Cu and Cu-Y{sub 2}O{sub 3} coatings have (101) preferred orientation; however, the volume fraction is found comparatively lower in composite coating. Both microstructural and textural characterization through electron backscattered diffraction technique show significant grain refinement in case of Cu-Y{sub 2}O{sub 3} composite coating compared to pure Cu coating, and prominent 〈011〉 fiber texture is observed in case of pure Cu coating compared to composite coating. By the addition of second-phase Y{sub 2}O{sub 3} in the matrix, the 〈011〉 fiber texture is disintegrated and concentrated at ϕ{sub 1} = 37°, ϕ = 45°, ϕ{sub 2} = 0°. Despite lower volume fraction of 〈011〉 fiber texture, better mechanical properties (hardness and wear resistance) of the composite coating compared to pure Cu coating can be attributed to finer grain size, higher misorientation angle and incorporation of second-phase Y{sub 2}O{sub 3} particles.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Alternative Chromium-Free Passivation Combined with Nano-electrodeposition for Electrogalvanized Steel

The combination of chromium-free passivation and nano-electrodeposition was reported to replace chromic acid passivation for electrogalvanized steel. The microstructure, corrosion resistance, scratch resistance and wear resistance of nanocrystalline zinc coating after chromium-free passivation were investigated. It was demonstrated that the nanocrystalline zinc coating after chromium-free passivation mainly consists of ZnO, Zn{sub 3}(PO{sub 4}){sub 2}, Ti{sub 2}O{sub 3} and/or (Zn(OH){sub 2}, ZnHPO{sub 4} and TiO{sub 2}), which possesses better comprehensive properties than conventional coarse-grained zinc coating after commercial trivalent chromium passivation. The reason was also discussed in detail.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Tribological Behavior of Pulsed Electrodeposited Ni-W/SiC Nanocomposites

Ni-14 at.% W/SiC nanocomposite coatings containing 0-6 vol.% of submicron size (0.35 μm) SiC particles were obtained using pulsed electrodeposition technique on mild steel substrate. The coatings were subsequently characterized for uniformity of SiC distribution, grain size and mechanical properties (hardness and elastic modulus) using SEM, XRD and nanoindentation techniques, respectively. It was observed that the SiC particulates were uniformly distributed within the coating. The coating matrix (Ni-W) also exhibited nanograin size. Tribological behavior of Ni-14 W/SiC nanocomposite was analyzed under dry sliding wear test conditions using pin on disk method. The interrelationship between SiC content, interparticle spacing, mechanical properties and wear behavior was analyzed. The results suggest that whereas hardness and modulus of nanocomposite coatings varied with SiC content as per Rule of Mixtures, wear mechanism can be best explained on the basis of Inverse Rule of Mixtures.

77 NANOSCIENCE AND NANOTECHNOLOGY↗
DOE OSTI2019

Self-terminating electrodeposition of Pt on WC electrocatalysts

Self-terminated electrochemical deposition is used to grow Pt nanoparticles on tungsten monocarbide (WC) from a pH 4 electrolyte of 3 mmol/L K 2 PtCl 4 -0.5 mol/L NaCl. An unconventional potentiodynamic deposition program is used where nucleation is promoted at large over potentials followed by growth termination at still larger over potentials to yield a high coverage of Pt nanoparticles. Following three deposition cycles between –0.8 V SCE and –0.45 V SCE , the surface is covered by a monolayer equivalent charge of Pt in the form of ≈3×10 11 particles/cm2 that are ≈6.7 ± 1.1 nm in diameter. The number and size of nanoparticles increase monotonically for five deposition cycles. Area-normalized kinetics for hydrogen evolution (HER) and oxidation (HOR) on Pt-WC were determined in 0.5 mol/L H 2 SO 4 . For the lowest surface coverage of Pt nanoparticles on WC, ≈ 0.01, an exchange current density of ≈ 100 mA/cm 2 is achieved, comparable to the highest reported values for Pt nanoparticles and ultra microelectrodes. The area normalized apparent exchange current density decreases with increasing Pt coverage as the relative contribution of point versus planar diffusion decreases. Self-terminated electrodeposition of Pt provides an attractive approach to achieving ultra-low loadings of well-dispersed Pt nanoparticles on a non-precious metal support like WC.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2026

Nano zero valent iron electrodeposition at boron doped diamond electrodes

Here, in this study, we present an ecofriendly and simple electrochemical method for synthesizing nano zero-valent iron particles (nZVIs) directly on boron-doped diamond (BDD) electrode surfaces. A BDD electrode served as the substrate for electrodeposition using a 5 mM FeCl 3 /0.1 M KCl solution and chronoamperometry at an applied potential of −1.3 V versus Ag/AgCl (1 M KCl), as determined by cyclic voltammetry (CV) and supported by Pourbaix diagram analysis. The electrochemical behavior and surface modification were characterized using CV, electrochemical impedance spectroscopy (EIS), and surface analysis and microscopy techniques. The results confirm that BDD electrodes can serve as effective platforms for a controlled deposition of 56 nm nZVIs, offering a promising strategy for the development of advanced materials for environmental remediation, catalysis, and sensing applications.

36 MATERIALS SCIENCE↗
DOE OSTI2022

The evolution of composition and morphology during the initial growth of electrodeposited Ni-Fe films: Comparison between the potentiostatic mode and the pulse-reverse potential mode

The anomalous codeposition of Ni-Fe tends to develop a composition gradient zone along the growth direction within the near-substrate region. Although it has been shown that such a composition gradient can be mitigated by the pulsed deposition method, a fundamental understanding of this behavior based on the anomalous codeposition mechanism has not been achieved yet. In this work, the evolution of the composition and the morphology during the (pulsed) electrodeposition of Ni-Fe films was reported. Further, a theory based on the Fe deposition mechanism originally described by Bockris, Drazic, and Despic was proposed and described in detail, which was used to rationalize not only the occurrence and the decline of the composition gradient, but also the opposite signs of the composition gradient observed under the potentiostatic mode and the pulse-reverse potential mode.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2022

In situ anodic electrodeposition of two-dimensional conductive metal-organic framework@nickel foam for high-performance flexible supercapacitor

Owing to their large specific surface area and well-defined porosity, metal-organic frameworks (MOFs) have long been considered as promising materials for energy storage. Unfortunately, their straightforward utilization in supercapacitors was hindered for years due to poor conductivity until the emergence of 2D conductive MOF materials. To date, several 2D conductive MOF-based supercapacitors have been reported. Nevertheless, almost all these supercapacitors were fabricated from MOF powders through a slurry coating method or dense packing method, which negatively affected their capacitor performance. Herein, we have developed an anodic electrodeposition (AED) approach to fabricate a uniformly deposited 2D conducting MOF on nickel foam and use it directly as electrodes for supercapacitors without any additives. Finally, the superior performance of the 2D conducting MOF on nickel foam in both aqueous and organic electrolytes was then disclosed by a series of electrochemical measurements, demonstrating the significant advantages of the AED approach over traditional methods.

2D conductive metal-organic frameworks↗
DOE OSTI2015

Effect of the low magnetic field on the electrodeposition of Co{sub x}Ni{sub 100−x} alloys

Magnetic, chemical and structural properties of electrosynthesized Co{sub x}Ni{sub 100−x} have been studied. The electrodeposition has been conducted both in the presence and absence of a low magnetic field. The application of a perpendicular magnetic field during the synthesis modified slightly the morphology of the alloys. These changes depend more on the film composition than on the applied field, as demonstrated by AFM images. In the absence of magnetic field, the Co{sub x}Ni{sub 100−x} film grows along the (200) direction. However, when the magnetic field was applied, a preferential orientation along the (111) direction was observed. No important magnetic changes are induced by the presence of the magnetic field during the growth. Based on X-ray photoelectron spectroscopy (XPS) and energy dispersive X-ray spectroscopy (EDX) experiments, the chemical composition of the films was preserved during preparation regardless of whether or not magnetic field is applied. There has been observed an increase in deposition rate in the presence of field even at these low magnetic fields. - Highlights: • CoNi alloys were electrosynthesized in the absence and presence of a low magnetic field. • Application of a magnetic field produced an orientation in the (111) plane of the alloy. • An external field changes the voltammetric curves reducing the energy required for the alloy formation. • The composition and magnetic properties were constant in the absence and presence of magnetic field.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Microstructure, texture and tensile behavior of pulsed electrodeposited Ni–Al composites produced using organic additive-free sulfamate bath loaded with Al nanoparticles

Highlights: • Foils of fine grained Ni with Al nanoparticles reinforcement are produced by pulsed electro-codeposition. • Ni–Al composite foils exhibit increased compressive residual stresses with increasing Al content. • Well-dispersed Al nanoparticles refine Ni matrix microstructure and induces significant texture changes. • Ultrafine grained Ni-Al composites exhibit improved hardness and tensile strength. - Abstract: Nickel and Ni–Al composites with varying Al nanoparticle content were produced by pulsed electrodeposition using an organic additive-free sulfamate bath. The as-deposited Ni–Al composites exhibited increased compressive residual stresses with increasing Al nanoparticles. Detailed microstructural investigation revealed that Al codeposition led to significant refinement of the columnar morphology and grain structure of Ni matrix along with a texture change from strong <001> to <011> fiber texture parallel to the growth direction. The as-deposited Ni with bimodal grain structure displayed good tensile strength and ductility. The microhardness and tensile strength of the Ni deposits were increased initially with Al content and then decreased at higher particle content. Particle induced grain refinement and texture changes could be related to change in the growth of upcoming Ni nuclei on to the surface of well-dispersed Al nanoparticles. Significant grain refinement and lesser internal stresses along with good particle distribution and relatively harder <011> fiber texture at lower particles concentration collectively contributed to the observed higher strengths in Ni–Al composites as compared to Ni deposits. There was substantial change in fracture morphology from spherical dimples to flat regions with increasing Al content due to agglomeration of nanoparticles at higher particle loading.

77 NANOSCIENCE AND NANOTECHNOLOGY↗
DOE OSTI2014

Electrodeposited manganese dioxide nanostructures on electro-etched carbon fibers: High performance materials for supercapacitor applications

Highlights: • We report a facile method for fabrication of MnO{sub 2} nanostructures on electro-etched carbon fiber. • MnO{sub 2}-ECF electrode shows outstanding supercapacitive behavior even at high discharge rates. • Exceptional cycle stability was achieved for MnO{sub 2}-ECF electrode. • The coulombic efficiency of MnO{sub 2}-ECF electrode is nearly 100%. - Abstract: In this article we introduce a facile, low cost and additive/template free method to fabricate high-rate electrochemical capacitors. Manganese oxide nanostructures were electrodeposited on electro-etched carbon fiber substrate by applying a constant anodic current. Nanostructured MnO{sub 2} on electro-etched carbon fiber was characterized by scanning electron microscopy, X-ray diffraction and energy dispersive X-ray analysis. The electrochemical behavior of MnO{sub 2} electro-etched carbon fiber electrode was investigated by electrochemical techniques including cyclic voltammetry, galvanostatic charge/discharge, and electrochemical impedance spectroscopy. A maximum specific capacitance of 728.5 F g{sup −1} was achieved at a scan rate of 5 mV s{sup −1} for MnO{sub 2} electro-etched carbon fiber electrode. Also, this electrode showed exceptional cycle stability, suggesting that it can be considered as a good candidate for supercapacitor electrodes.

36 MATERIALS SCIENCE↗
DOE OSTI2015

Effects of Co contents on the microstructures and properties of the electrodeposited NiCo–Zr composite coatings

Highlights: • The novel NiCo–Zr coatings were prepared by electro-deposition. • Surface morphology, crystal structure, grain size and microstrain were examined. • Texture, residual stress and corrosion resistance were investigated. • Addition of Co increased the hardness and corrosion resistance of the coatings. - Abstract: In this study, the NiCo–Zr composite coatings were prepared from the electrolytes with different Co{sup 2+} concentrations by electrodeposition method. The effects of Co contents on the crystal structure, surface morphology, grain size, microstrain and residual stress were examined by X-ray diffractometer (XRD), field emission scanning electron microscopy (FESEM), Energy dispersive X-ray spectroscopy (EDX) and atomic force microscope (AFM). The corrosion resistance of the composite coatings was also examined by the potentiodynamic polarization and electrochemical impedance (EIS) measurements. The results revealed that the crystal structures of the coatings were dependent on the Co contents and addition of Co content of 58 wt% resulted in the formation of hexagonal (hcp) Co. The increasing Co contents in the NiCo–Zr composite coatings resulted in the smoother and more compact surface, decreased the grain size and increased the microstrain. The micro-hardness and residual stress also increased with increasing Co contents. The addition of Co increased the corrosion resistance of the NiCo–Zr composite coatings compared with the Ni–Zr coating while the corrosion resistance of the NiCo–Zr composite coatings decreased as the Co contents increased.

36 MATERIALS SCIENCE↗
DOE OSTI2015

Pulse electrodeposited nickel using sulphamate electrolyte for hardness and corrosion resistance

Highlights: • Nickel deposits from sulphamate solutions using pulse method are prepared. • Effect of duty cycle and frequency are studied. • XRD, SEM and AFM of the nickel deposits are characterized. • Corrosion characteristics of the nickel deposit are reported. - Abstract: Nickel deposits have been obtained on mild steel substrate by pulse current (PC) electrodeposition method using nickel sulphamate electrolyte. Micro hardness values increased with decreasing duty cycle and pulse frequency. X-ray diffraction studies revealed that (2 0 0) plane was predominant and the nickel deposit obtained at low duty cycle and low frequency has the smallest grain size. The surface morphology of the coatings was explored by scanning electron microscopy (SEM) and atomic force microscopy. These studies showed that the microstructure of the nickel coatings changed from pyramidal structure to homogeneous structure with increasing duty cycle and pulse frequencies. The corrosion resistance of coatings was evaluated by potentiodynamic polarization and electrochemical impedance studies in 3.5 wt% sodium chloride (NaCl) solutions. An enhancement of the corrosion resistance, charge-transfer resistance and wear resistance has been obtained at low duty cycle and low frequencies.

36 MATERIALS SCIENCE↗
DOE OSTI2023

ZnO/CuO nanostructures anchored over Ni/Cu tubular films via pulse electrodeposition for photocatalytic and antibacterial applications

In this work, we report the fabrication of Ni and Cu tubular substrates and the synthesis of ZnO/CuO nanocomposite on them through the process of pulse electrodeposition. The systematic variation in CuO incorporation in the ZnO matrix and the processing technique were noticed to affect the structural, optical, photocatalytic, and anti-bacterial properties, which are well in accordance with the Field Emission-Scanning Electron Microscope, X-ray Diffraction, Fourier transform Infrared Spectroscopy and UV-Differential reflectance spectroscopy results. The remediation capabilities of the photocatalytic substrates were assessed through the degradation of methylene blue (MB) dye under solar irradiation. Optimized CuO incorporation within the ZnO nanorods resulted in the degradation of a 20 ppm of MB dye solution within 40 min and a higher concentration of 50 ppm within 95 min. The Ni and Cu electroformed tubes as substrates provided not only a reusable supporting frame but also a large surface-area for the growth of ZnO/CuO nanocomposite. The current study also dealt with the anti-bacterial efficacy of the above-mentioned substrates against E.coli. Hence, the Ni and Cu tubular thin film substrates with nanorods of ZnO/CuO composite were explored for the removal of organic as well as biological contaminants from waste water.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Effects of annealing temperature on morphology and thickness of samarium electrodeposited thin films

Electroplated depositions of Sm were prepared using a vertical well-type electrodeposition unit with an aqueous ammonium acetate electrolyte system, with an average deposition yield just over 87%. The depositions were analyzed for morphology and thickness by scanning electron microscopy (SEM) and chemical composition by energy dispersion X-ray spectroscopy (EDS) and X-ray photoelectron spectroscopy (XPS) before and after firing. The depositions were fired at 125–700 °C, while varying the heating rate from 0.5 to 10 °C/min in either an oxidizing or reducing atmosphere. A heating rate of 10 °C/min was slow enough to prevent disruption of the deposition morphology during firing. Furthermore, a gas sweep enhanced the removal of any organic substituents, with an oxidizing environment being more advantageous than a reducing environment.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2017

Nanoscale Nucleation and Growth of Electrodeposited Lithium Metal

Lithium metal has re-emerged as an exciting anode for high energy lithium-ion batteries due to its high specific capacity of 3860 mAh g -1 and lowest electrochemical potential of all known materials. However, lithium has been plagued by the issues of dendrite formation, high chemical reactivity with electrolyte, and infinite relative volume expansion during plating and stripping, which present safety hazards and low cycling efficiency in batteries with lithium metal electrodes. There have been a lot of recent studies on Li metal although little work has focused on the initial nucleation and growth behavior of Li metal, neglecting a critical fundamental scientific foundation of Li plating. Here, we study experimentally the morphology of lithium in the early stages of nucleation and growth on planar copper electrodes in liquid organic electrolyte. We elucidate the dependence of lithium nuclei size, shape, and areal density on current rate, consistent with classical nucleation and growth theory. We found that the nuclei size is proportional to the inverse of overpotential and the number density of nuclei is proportional to the cubic power of overpotential. Finally, based on this understanding, we propose a strategy to increase the uniformity of electrodeposited lithium on the electrode surface.

25 ENERGY STORAGE↗