Secondary flows and three-dimensional boundary-layer effects
Secondary and three-dimensional boundary layer flows in compressor blade rows
BOUNDARY LAYER FLOW↗
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The Effect of Variable Chord Length on Transonic Axial Rotor Performance
Aircraft fan and compressor blade leading edges suffer from atmospheric particulate erosion that reduces aerodynamic performance. Recontouring the blade leading edge region can restore blade performance. This process typically results in blades of varying chord length. The question therefore arises as to whether performance of refurbished fans and compressors could be further improved if blades of varying chord length are installed into the disk in a certain order. To investigate this issue the aerodynamic performance of a transonic compressor rotor operating with blades of varying chord length was measured in back-to-back compressor test rig entries. One half of the rotor blades were the full nominal chord length while the remaining half of the blades were cut back at the leading edge to 95% of chord length and recontoured. The rotor aerodynamic performance was measured at 100, 80, and 60% of design speed for three blade installation configurations: nominal-chord blades in half of the disk and short-chord blades in half of the disk; four alternating quadrants of nominal-chord and short-chord blades; nominal-chord and short-chord blades alternating around the disk. No significant difference in performance was found between configurations, indicating that blade chord variation is not important to aerodynamic performance above the stall chord limit if leading edges have the same shape. The stall chord limit for most civil aviation turbofan engines is between 94-96% of nominal (new) blade chord.
Roberts, William B.↗
Structure and decay characteristics of turbulence in the near- and far-wake of a moderately loaded compressor rotor-blade
The wake of a turbomachinery rotor-blade is turbulent, highly three-dimensional, and nonisotropic with appreciable curvature in the trailing-edge and near-wake regions. The characteristics of the turbulence vary considerably with radius, blade loading, free-stream turbulence, Reynolds number, and the rotor-blade geometry. This paper is concerned with the turbulence properties of a moderately loaded compressor blade, particularly near the blade trailing-edge. The tangential variation of the axial, tangential and radial intensities and stresses across the wake, as well as their decay characteristics were measured with a tri-axial hot-wire probe in the rotor frame of reference. The decay of intensities and stresses were found to be very rapid in the trailing-edge and near-wake regions and slow in the far-wake region. The effects of inlet-guide-vane and the hub-wall boundary layers on the rotor wake turbulence spectra are also discussed. Similarity rules for the three components of intensity are also derived and presented in this paper.
Ravindranath, A.↗
Effects of Obstructions in Compressor Inlet on Blade Vibration in 10-stage Axial-flow Compressor
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Meyer, Andre' J↗
Two-dimensional compressible flow in centrifugal compressors with straight blades
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FLOW - TURBINES↗
Effects of warping and pretwist on torsional vibration of rotating beams
The effect of pretwist and warping on the torsional vibration of short-aspect-ratio rotating beams is examined for application to the modeling of turbofan, turboprop, and compressor blades. The equations of motion and the associated boundary conditions by using both Wagner's hypothesis and Washizu's theory are derived and a few minor limitations of the Wagner's hypothesis, as applied to thick blades, are pointed out and discussed. The equations for several special cases are solved in a closed form. Results are presented indicating the effect of warping, pretwist, and rotation on torsional vibration of beams as aspect ratio is varied. The results show that the structural warping and pretwist terms have a significant effect on torsional frequency and mode shapes of short-aspect-ratio blades whereas the inertial warping terms have negligible effect. Since the torsional frequencies and mode shapes are very important in aeroelastic analyses by using modal methods, the structural warping terms should be included in modeling turbofan, turboprop, compressor, and turbine blades.
Kaza, K. R. V.↗
Effect of centrifugal force on flutter of uniform cantilever beam at subsonic speeds with application to compressor and turbine blades
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BEAMS - BENDING & TORSION↗
Structural tailoring of engine blades (STAEBL) theoretical manual
This Theoretical Manual includes the theories included in the Structural Tailoring of Engine Blades (STAEBL) computer program which was developed to perform engine fan and compressor blade numerical optimizations. These blade optimizations seek a minimum weight or cost design that satisfies practical blade design constraints, by controlling one to twenty design variables. The STAEBL constraint analyses include blade stresses, vibratory response, flutter, and foreign object damage. Blade design variables include airfoil thickness at several locations, blade chord, and construction variables: hole size for hollow blades, and composite material layup for composite blades.
Brown, K. W.↗
Structural tailoring of engine blades (STAEBL) user's manual
This User's Manual contains instructions and demonstration case to prepare input data, run, and modify the Structural Tailoring of Engine Blades (STAEBL) computer code. STAEBL was developed to perform engine fan and compressor blade numerical optimizations. This blade optimization seeks a minimum weight or cost design that satisfies realistic blade design constraints, by tuning one to twenty design variables. The STAEBL constraint analyses include blade stresses, vibratory response, flutter, and foreign object damage. Blade design variables include airfoil thickness at several locations, blade chord, and construction variables: hole size for hollow blades, and composite material layup for composite blades.
Brown, K. W.↗
Aerodynamic Design of Axial-flow Compressors
Available experimental two-dimensional-cascade data for conventional compressor blade sections are correlated. The two-dimensional cascade and some of the principal aerodynamic factors involved in its operation are first briefly described. Then the data are analyzed by examining the variation of cascade performance at a reference incidence angle in the region of minimum loss. Variations of reference incidence angle, total-pressure loss, and deviation angle with cascade geometry, inlet Mach number, and Reynolds number are investigated. From the analysis and the correlations of the available data, rules and relations are evolved for the prediction of the magnitude of the reference total-pressure loss and the reference deviation and incidence angles for conventional blade profiles. These relations are developed in simplified forms readily applicable to compressor design procedures.
Source record↗
Aerodynamic Design of Axial-flow Compressors. VI - Experimental Flow in Two-Dimensional Cascades
Available experimental two-dimensional cascade data for conventional compressor blade sections are correlated at a reference incidence angle in the region of minimum loss. Variations of reference incidence angle, total-pressure loss, and deviation angle with cascade geometry, inlet Mach number, and Reynolds number are investigated. From the analysis and the correlations of the available data, rules and relations are evolved for the prediction of blade-profile performance. These relations are developed in simplified forms readily applicable to compressor design procedures.
Lieblein, Seymour↗
Aero/structural tailoring of engine blades (AERO/STAEBL)
This report describes the Aero/Structural Tailoring of Engine Blades (AERO/STAEBL) program, which is a computer code used to perform engine fan and compressor blade aero/structural numerical optimizations. These optimizations seek a blade design of minimum operating cost that satisfies realistic blade design constraints. This report documents the overall program (i.e., input, optimization procedures, approximate analyses) and also provides a detailed description of the validation test cases.
Brown, K. W.↗
Flow Range of Centrifugal Compressor Being Extended
General Aviation will benefit from turbine engines that are both fuel-efficient and reliable. Current engines fall short of their potential to achieve these attributes. The reason is compressor surge, which is a flow stability problem that develops when the compressor is subjected to conditions that are outside of its operating range. Compressor surge can occur when fuel flow to the engine is increased, temporarily back pressuring the compressor and pushing it past its stability limit, or when the compressor is subjected to inlet flow-field distortions that may occur during takeoff and landing. Compressor surge can result in the loss of an aircraft. As a result, engine designers include a margin of safety between the operating line of the engine and the stability limit line of the compressor. Unfortunately, the most efficient operating line for the compressor is usually closer to its stability limit line than it is to the line that provides an adequate margin of safety. A wider stable flow range will permit operation along the most efficient operating line of the compressor, improving the specific fuel consumption of the engine and reducing emissions. The NASA Glenn Research Center is working to extend the stable flow range of the compressor. Significant extension has been achieved in axial compressors by injecting air upstream of the compressor blade rows. Recently, the technique was successfully applied to a 4:1 pressure ratio centrifugal compressor by injecting streams of air into the diffuser. Both steady and controlled unsteady injection were used to inject air through the diffuser shroud surface and extend the range. Future work will evaluate the effect of air injection through the diffuser hub surface and diffuser vanes with the goal of maximizing the range extension while minimizing the amount of injected air that is required.
Skoch, Gary J.↗
Fluid mechanics, acoustics, and design of turbomachinery, part 1
A conference was conducted to analyze the effects of air flow on turbomachinery design. The subjects discussed are: (1) equations for compressible flow through turbomachines, (2) influence of axial velocity ratio on cascade performance, (3) three dimensional flow in transonic axial compressor blade rows, (4) prediction of turbulent shear layers in turbomachines, and (5) boundary layers in centrifugal compressors.
Lakshminarayana, B.↗
Optimization of cascade blade mistuning. I - Equations of motion and basic inherent properties
Attention is given to the derivation of the equations of motion of mistuned compressor blades, interpolating aerodynamic coefficients by means of quadratic expressions in the reduced frequency. If the coefficients of the quadratic expressions are permitted to assume complex values, excellent accuracy is obtained and Pade rational expressions are obviated. On the basis of the resulting equations, it is shown analytically that the sum of all the real parts of the eigenvalues is independent of the mistuning introduced into the system. Blade mistuning is further treated through the aerodynamic energy approach, and the limiting vibration modes associated with alternative mistunings are identified.
Nissim, E.↗
The effect of steady aerodynamic loading on the flutter stability of turbomachinery blading
An aeroelastic analysis is presented which accounts for the effect of steady aerodynamic loading on the aeroelastic stability of a cascade of compressor blades. The aeroelastic model is a two degree of freedom model having bending and torsional displacements. A linearized unsteady potential flow theory is used to determine the unsteady aerodynamic response coefficients for the aeroelastic analysis. The steady aerodynamic loading was caused by the addition of airfoil thickness and camber and steady flow incidence. The importance of steady loading on the airfoil unsteady pressure distribution is demonstrated. Additionally, the effect of steady loading on the tuned flutter behavior and flutter boundaries indicates that neglecting either airfoil thickness, camber or incidence could result in nonconservative estimates of flutter behavior.
Smith, Todd E.↗
The effect of steady aerodynamic loading on the flutter stability of turbomachinery blading
An aeroelastic analysis is presented which accounts for the effect of steady aerodynamic loading on the aeroelastic stability of a cascade of compressor blades. The aeroelastic model is a two degree of freedom model having bending and torsional displacements. A linearized unsteady potential flow theory is used to determine the unsteady aerodynamic response coefficients for the aeroelastic analysis. The steady aerodynamic loading was caused by the addition of airfoil thickness and camber and steady flow incidence. The importance of steady loading on the airfoil unsteady pressure distribution is demonstrated. Additionally, the effect of steady loading on the tuned flutter behavior and flutter boundaries indicates that neglecting either airfoil thickness, camber or incidence could result in nonconservative estimates of flutter behavior.
Smith, Todd E.↗
Boundary Layer Transition on an Axial Compressor Stator Blade-Wake Passing and Freestream Turbulence Effects
Quantitative observations of transitional boundary layers in regions of strong flow deceleration on an axial compressor stator blade are reported. Measurements are obtained at a fixed chordwise position, and the blade incidence was varied by changing the compressor throughflow so as to move the transition region relative to the stationary probe. It was thus possible to observe typical boundary layer behavior at various stages of transition in the turbomachine environment. The range of observations covers separating laminar flow at transition onset, and reattachment of intermittently turbulent periodically separated shear layers.
Walker, G. J.↗