Engineering Papers⌕ Search

SEARCH · Engineering Papers

Results for “failure”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 1,801 records · Page 100
All sourcesNASA NTRSDOE OSTI
DOE OSTI2017

On the Adaptive Protection of Microgrids: A Review on How to Mitigate Cyber Attacks and Communication Failures

One main challenge in the practical implementation of a microgrid is the design of an adequate protection scheme in both grid connected and islanded modes. Conventional overcurrent protection schemes face selectivity and sensitivity issues during grid and microgrid faults since the fault current level is different in both cases for the same relay. Various approaches have been implemented in the past to deal with this problem, yet the most promising ones are the implementation of adaptive protection techniques abiding by the IEC 61850 communication standard. This paper presents a critical review of existing adaptive protection schemes, the technical challenges for the use of classical protection techniques and the need for an adaptive, smart protection system. However, the risk of communication link failures and cyber security threats still remain a challenge in implementing a reliable adaptive protection scheme. A contingency is needed where a communication issue prevents the relay from adjusting to a lower current level during islanded mode. An adaptive protection scheme is proposed that utilizes energy storage (ES) and hybrid ES (HESS) already available in the network as a mechanism to source the higher fault current. Four common grid ES and HESS are reviewed for their suitability in feeding the fault while some solutions are proposed.

25 ENERGY STORAGE↗
DOE OSTI2020

Modeling Time to Failure in Potential-Induced Degradation of Silicon Solar Modules based on Quantitative Sodium Kinetics

We present a physics-based simulation environment for the prediction of potential-induced-degradation (PID) failure time in silicon solar modules. Our model is based on experimental sodium migration kinetics obtained from our recently developed trap-corrected bias-stress-temperature method and from secondary ion mass spectrometry measurements. Furthermore, we model sodium migration to stacking faults and subsequent formation of conductive pathways through the p-n junction, which causes a decrease of the shunt resistance and loss of efficiency.

42 ENGINEERING↗
DOE OSTI2020

Fracture Failure Analysis for MQXFA Magnet Aluminum Shells

The High-Luminosity LHC Accelerator Upgrade Project (HL-LHC AUP) is approaching the production phase of the US-contributed Q1 and Q3 Interaction Region Quadrupoles (MQXFA). The structures for the MQXFA prototypes were design and inspected by the US-LARP (LHC Accelerator Research Program), AUP developed criteria, which will be used for the pre-series structures. As the first two full-length prototypes with 4.2 m magnetic length, MQXFAP1 and MQXFAP2, were designed and assembled at Lawrence Berkeley National Laboratory (LBNL), and tested at Brookhaven National Laboratory (BNL). The end aluminum short shell of MQXFAP2 was fractured along the shell length during the test, and tests were stopped. Analytical and Finite Element analysis were performed in light of the graded procedure defined in the Structure Design Criteria to investigate the fracture failure for MQXFAP2. In this paper, we report the fracture analysis of the current shell design, including the elasto-plastic simulations with submodel technique, and calculations with Linear Elastic Fracture Mechanics (LEFM). Test material properties are also presented. The results of this analysis explain why the end shell of MQXFAP2 failed, and suggest fillets on the end shell notches to meet the margin specified in the Structural Design Criteria.

43 PARTICLE ACCELERATORS↗
DOE OSTI2020

General Failure Modes and Effects Analysis for Accelerator and Detector Magnet Design at JLab

The aim of this article is to develop a risk management procedure, which could be applied to the magnet design process, for both superconducting and normal magnets at the Jefferson Laboratory (JLab). This procedure allowed us to identify the key risks at each of the critical phases of design and propose procedures, tests, and checks to mitigate each risk. In this article, we present a qualitative and quantitative risk management procedure commonly referred to a “failure modes and effects analysis.” As part of this procedure, we calculated a risk priority number (RPN) for each activity of the process, identified the most critical activities and proposed mitigation activities, which in turn resulted in a revised RPN. Additionally, another benefit of this procedure was the identification of appropriate “control and hold” points within the design process, which allowed one to review and approve a particular outcome before proceeding to the next sequential activity.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2023

Operation of Dual-T-Type Modular Multilevel Converter for Uninterrupted Power Supply Under Bridge Failures

Dual-T-type modular multilevel converter (DTMMC) is an alternative to the existing uninterrupted power supply (UPS) due to its advantage in flexible leg reusing, multiple power ports, and high operating efficiency. Here, in this article, a DTMMC-UPS, which has series configurations on both input/output ac sides, obtains high-voltage grid/load accessing interfaces is presented. In the described system, the fact that copies of T-type legs are employed makes semiconductor failure common to happen. Moreover, both the coupling between rectifier and inverter conversions and the confliction between intercell and inner-cell voltage balancing make fault-tolerant control a tough issue. In this article, the switch fault types are first clarified and diagnosed by the different impacts on normal operation. An improved voltage vector modulation is then deduced to facilitate the planning of proper primary switching patterns, to achieve rectifier side normal operation. The secondary alternated level-shifted pulsed-width modulation (LS-PWM) is also modified to achieve inverter side normal operation. The experiment results are supplied to verify the validity of the modulation-coordinated fault toleration strategy.

42 ENGINEERING↗
DOE OSTI2015

In situ environmental scanning electron microscope observations of colloidal failure mechanisms using the Brazilian disk test

This paper presents data produced using a novel test fixture to study the crack initiation and fracture mechanisms in brittle colloidal systems, in situ in an Environmental Scanning Electron Microscope (ESEM), based on the Brazilian disk test. The test is based on diametral compression loading of a disk of material, which causes a tensile stress in the centre of the disk perpendicular to the loading direction. Key advantages over commercial tensile tests are simplicity of specimen preparation, especially important for fragile and brittle materials, which because of their nature in many cases cannot be microscopically characterised after testing. The test was successful in creating the desired perpendicular tensile stresses and yielded diametral cracks across the latex specimens. It was found that when end crushing was minimal, multiple cracks initiated at several points on the disk and a number of factors appeared to influence the propagation of cracks through the latex, these include: particle packing arrangements, surface defects, and the presence of other cracks. Following the onset of fracture, it was observed that the cracks connected to form a single failure route, here described as the path of least resistance. This, in essence, resulted in the crack taking a route around stronger, more ordered regions of the latex (be they “crystals” or surface defects). The experimental results presented and discussed here represent the first attempt to utilise this loading arrangement in the study of crack propagation in colloidal systems.

42 ENGINEERING↗
DOE OSTI2022

Ductile failure and damage localization in Al6061-T6 characterized by in situ X-ray computed tomography and neural network segmentation

Damage initiation and localization in uniaxial tension tests of an Al6061-T6 alloy are evaluated and quantified using in situ X-ray computed tomography and a neural network segmentation strategy. This segmentation strategy offers significant advantages over traditional thresholding in quantifying microstructural and damage evolution metrics. Void nucleation was observed to occur throughout the deformation process, whereas void volume did not grow significantly until later stages of deformation. Localized analysis determined that void nucleation begins in and around the necked region during the early stages of deformation, whereas limited damage nucleation occurs outside of the neck until late stages of deformation. Lastly, inhomogeneities in void and particle spacing in the initial undeformed state of the material are observed to correlate well with the location of damage localization and necking during deformation. These results provide new insights into the ductile failure of Al alloys and how preexisting defects influence damage and rupture.

36 MATERIALS SCIENCE↗
DOE OSTI2016

A Discrete Element Model of Armor Glass Fragmentation and Comminution Failure Under Compression

Because of its exceptional compressive resistance and crystal-clear appearance, lightweight glass has been traditionally used in transparent armor applications. However, due to its brittle nature, glass fails differently from ductile materials in the sense that glass fragmentation occurs instantly ahead of the projectile tip upon penetration. The effective residual strength of the armor glass then inevitably relies on the damaged glass strength within such comminuted zones with confinement from the surrounding intact materials. Physical understanding of damaged glass strength therefore becomes highly critical to the further development of armor designs. In the present study, a discrete element based modeling framework has been developed to understand and predict the evolution of compressive damages and residual strength of armor glasses. With the characteristic fragmentation and comminution failures explicitly resolved, their influences on the mechanical degradation of the loaded glass materials have been evaluated. The effects of essential loading conditions and material properties have also been investigated.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Co-occurring woody species have diverse hydraulic strategies and mortality rates during an extreme drought: Belowground hydraulic failure during drought

From 2011 to 2013, Texas experienced its worst drought in recorded history. This event provided a unique natural experiment to assess species-specific responses to extreme drought and mortality of four co-occurring woody species: Quercus fusiformis, Diospyros texana, Prosopis glandulosa and Juniperus ashei. We examined hypothesized mechanisms that could promote these species’ diverse mortality patterns using post-drought measurements on surviving trees coupled to retrospective process modeling. The species exhibited a wide range of gas exchange responses, hydraulic strategies, and mortality rates. Multiple proposed indices of mortality mechanisms were not consistent with the observed mortality patterns across species, including measures of iso/anisohydry, photosynthesis, carbohydrate depletion, and hydraulic safety margins. Large losses of growing season whole-tree conductance (driven by belowground losses of conductance), and shallower rooting depths, were associated with species that exhibited greater mortality. Based on this retrospective analysis, we suggest that species more vulnerable to drought were more likely to have succumbed to hydraulic failure belowground.

carbon gain↗
DOE OSTI2024

Exploring Failure of Adhesively-Bonded Joints with Different Void Sizes at the Same Void Volume Fraction through A Micro-scale Numerical Modeling

This paper studied the effects of void sizes on the failure behavior of adhesively-bonded materials under global shear via micro-scale computational modeling. The numerical results indicate that large void sizes with increased distances between them at the same void volume fraction can alleviate the reduced joint strength of a weaker adherend-adhesive interface caused by interfacial voids. However, this is not the case for an adherend-adhesive interface with the interfacial tensile strength being sufficiently higher than the adhesive strength, showing the negligible effect on the joint strength due to various void sizes and the amount of interfacial voids. This preliminary investigation provides insightful information for scaling up the void size in the macro-scale computational modeling of joints, and enhances the understanding of the micro-mechanical adhesion in adherend-adhesive interfaces with different levels of bonding.

Qiao, Yao↗
DOE OSTI2015

Failure behavior after stepwise uniaxial extension of entangled polymer melts

This paper studies how stepwise extension of various well-entangled polymer melts produce mechanical/structural breakdowns during stress relaxation. Depending on how stepwise extension is imposed on five different styrene-butadiene random copolymers, two different forms of specimen failure are observed. When a step extension is produced with a low Hencky rate or to a low strain below some thresholds, the sample breaks up rather sharply after an appreciable period of induction during which the stress relaxes quiescently. After step extension, the sample draws and undergoes unsustainable necking due to shear yielding, if the step extension is produced with a Hencky rate higher than the Rouse relaxation rate and the magnitude is beyond a Hencky strain of 1.5. Moreover, introduction of long-chain branching suppresses the elastic breakup, postponing it to Hencky strains beyond 2.5. The clearly identifiable characteristics of the elastic yielding may be understood in terms of some speculative interpretations. Finally, more convincing explanations have yet to come from future computer experiments that hopefully the present work is able to motivate.

36 MATERIALS SCIENCE↗
DOE OSTI2023

Deformation and failure of the CrCoNi medium-entropy alloy subjected to extreme shock loading

The extraordinary work hardening ability and fracture toughness of the face-centered cubic (fcc) high-entropy alloys render them ideal candidates for many structural applications. Here, the deformation and failure mechanisms of an equiatomic CrCoNi medium-entropyalloy (MEA) were investigated by powerful laser-driven shock experiments. Multiscale characterization demonstrates that profuse planar defects including stacking faults, nanotwins, and hexagonal nanolamella were generated during shock compression, forming a three-dimensional network. During shock release, the MEA fractured by strong tensile deformation and numerous voids was observed in the vicinity of the fracture plane. High defect populations, nanorecrystallization, and amorphization were found adjacent to these areas of localized deformation. Molecular dynamics simulations corroborate the experimental results and suggest that deformation-induced defects formed before void nucleation govern the geometry of void growth and delay their coalescence. Our results indicate that the CrCoNi-based alloys are impact resistant, damage tolerant, and potentially suitable in applications under extreme conditions.

36 MATERIALS SCIENCE↗
DOE OSTI2025

Cracking the failure of lithium batteries

Lithium batteries that use a solid electrolyte have the potential to improve safety and increase the amount of stored energy . This makes solid-state electrochemical cells a promising option for electric vehicles and wearable devices. However, nonuniform plating or stripping of lithium at the interface between an anode (negative electrode) and the electrolyte during charging and discharging leads to growth of detrimental lithium filaments (dendrites) that short-circuit the battery cell. This problem even occurs when the battery operates at small currents. The underlying mechanism of this failure is not well understood. On page 311 of this issue, Wang et al. (1) report that structural defects accumulate in the lithium metal anode under repeated charging and discharging at a small current. This is similar to mechanical fatigue that is observed over longer periods of intermittent straining of a material. Here, the observation could guide the design of lithium batteries with increased life span.

25 ENERGY STORAGE↗
DOE OSTI2017

Possible version of the compression degradation of the thermonuclear indirect-irradiation targets at the national ignition facility and a reason for the failure of ignition

The main parameters of compression of a target and tendencies at change in the irradiation conditions are determined by analyzing the published results of experiments at the megajoule National Ignition Facility (NIF) on the compression of capsules in indirect-irradiation targets by means of the one-dimensional RADIAN program in the spherical geometry. A possible version of the “failure of ignition” of an indirect-irradiation target under the NIF conditions is attributed to radiation transfer. The application of onedimensional model to analyze the National Ignition Campaign (NIC) experiments allows identifying conditions corresponding to the future ignition regime and distinguishing them from conditions under which ignition does not occur.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
DOE OSTI2018

A Coupled Electrochemical-Thermal Failure Model for Predicting the Thermal Runaway Behavior of Lithium-Ion Batteries

Thermal runaway is always a troublesome problem that hinders the safe application of high energy lithium-ion batteries. There is an urgent need to interpret the voltage and temperature changes and their underlying mechanisms during thermal runaway, in order to guide the safe design of a battery system. This paper is dedicated to building a coupled electrochemical-thermal model that can well predict the voltage drop and temperature increase during thermal runaway. The model can capture the underlying mechanism of 1) the capacity degradation under high temperature; 2) the internal short circuit caused by the thermal failure of the separator; and 3) the chemical reactions of the cell components that release heat under extreme temperature. The model is validated using by experimental data, therefore the modeling analysis has high fidelity. We employ the model to analyze 1) the capacity degradation under extreme temperature; 2) the influence of the SEI decomposition and regeneration on the thermal runaway behavior; 3) the heat generation by internal short circuit in the thermal runaway process. In conclusion, the discussions presented here help extend the usage of lithium-ion batteries at extreme high temperature (>80 degrees C), and guide the safe design of lithium-ion batteries with less hazard level during thermal runaway.

25 ENERGY STORAGE↗
DOE OSTI2022

Unlocking Failure Mechanisms and Improvement of Practical Li-S Pouch Cells Through in Operando Pressure Study

For Lithium-sulfur (Li-S) battery commercialization, the study at a pouch cell level is essential, as some problems ignored or deemed minimal at the smaller level could have a greater effect on the performance of the larger pouch cell. Herein, the failure mechanisms of Li-S pouch cells are deeply investigated via in operando pressure analysis. It is found that highly porous structures of cathodes/separators and slow electrolyte diffusion through cathodes/separators can both lead to poor initial wetting. Additionally, Li-metal anode dominates the thickness variation of the whole pouch cell, which is verified by in situ measured pressure variation. Consequently, a real-time approach that combined normalized pressure with dP/dV analysis is proposed and validated to diagnose the morphology evolution of Li-metal anode. Moreover, applied pressure and porosity/tortuosity ratio of the cathode are both identified as independent factors that influence anode performance. In addition to stabilizing anodes, high pressure is proven to improve the cathode connectivity and avoid cathode cracking over cycling, which improves the possibility of developing cathodes with high sulfur mass loading. This work provides insights into Li-S pouch cell design (e.g., cathode and separator) and highlights pathways to improve cell capacity and cycling performance with applied and monitored pressure

25 ENERGY STORAGE↗
DOE OSTI2019

Prediction of the Shear Failure of Opened Rock Fractures and Implications for Rock Slope Stability Evaluation

Rock slope commonly fails due to the shear failure of rock fractures. Shear strength of rock fractures are reduced substantially once the fracture surfaces are mismatched or opened. We propose a new criterion to predict the shear strength of rock fractures in different opening states. The degree of interlocking representing the true asperity contact area is incorporated into the modified model of Saeb and Amadei. The effect of fracture opening on asperity dilation and degradation is separately considered. The transitional stress that is a critical parameter involved in the model is analytically determined based on energy consideration. The new model is validated with experimental results from direct shear tests on synthetic fractures with regular‐shaped asperities. Good agreement between the analytical solution and the experimental data confirms the capacity of the proposed model. Therefore, the model has great potential for assessing the stability of rock slopes where fractures are often opened due to stress relief and engineering disturbances.

Li, Yingchun (ORCID:0000000201083704)↗

Refine your search to explore more results.