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NASA NTRS1981

A study pertaining to inertial energy storage machine designs for space applications

The preliminary design of a counterrotating fast discharge homopolar generator (HPG) and a counterrotating active rotary flux compressor (CARFC) for space application is reported. The HPG is a counterrotating spool-type homopolar with superconducting field coil excitation. It delivers a 20-ms, 145-kJ pulse to a magnetoplasmahydrodynamic thruster. The peak output current is 42.7 kA at 240 V. After 20 ms the current is 29.7 kA at 167 V. The CARFC delivers ten 50-kJ, 250 microsecond pulses at 50-ms interval to six Xenon flash lamps pumping an Nd glass laser. The flux compressor is counterrotating for torque compensation. Current is started in the machine with a 5-kV, 5-kJ pulse-charged capacitor. Both designs were based upon demonstrated technology. The sensitivity of the designs to technology that may be available in five to ten years was determined.

Zowarka, R. C.↗

NASA NTRS1981

Composite seal for turbomachinery

A gas path seal suitable for use with a turbine engine or compressor is provided. A shroud wearable or abradable by the abrasion of the rotor blades of the turbine or compressor shrouds the rotor blades. A compliant backing surrounds the shroud. The backing is a yieldingly deformable porous material covered with a thin ductile layer. A mounting fixture surrounds the backing.

Bill, R. C.↗

NASA NTRS1982

Analytical investigation of nonrecoverable stall

A lumped parameter model of the TF34 engine is formulated to study nonrecoverable stall. Features of the model include forward and reverse flow, radial flow in the fan, and variable corrected speed. The purpose of the study is to point out those parameters to which recoverability is highly sensitive but are not well known. Experimental research may then be directed toward identification of the parameters in that category. Compressor performance in the positive flow region and radial flow in the fan are shown to be important but unknown parameters determining recoverability. Other parameters such as compressor performance during reverse flow and in-stall efficiency have relatively small impact on recoverability.

Wenzel, L. M.↗

NASA NTRS1981

Advanced Low-Emissions Catalytic-Combustor Program, phase 1

Six catalytic combustor concepts were defined, analyzed, and evaluated. Major design considerations included low emissions, performance, safety, durability, installations, operations and development. On the basis of these considerations the two most promising concepts were selected. Refined analysis and preliminary design work was conducted on these two concepts. The selected concepts were required to fit within the combustor chamber dimensions of the reference engine. This is achieved by using a dump diffuser discharging into a plenum chamber between the compressor discharge and the turbine inlet, with the combustors overlaying the prediffuser and the rear of the compressor. To enhance maintainability, the outer combustor case for each concept is designed to translate forward for accessibility to the catalytic reactor, liners and high pressure turbine area. The catalytic reactor is self-contained with air-cooled canning on a resilient mounting. Both selected concepts employed integrated engine-starting approaches to raise the catalytic reactor up to operating conditions. Advanced liner schemes are used to minimize required cooling air. The two selected concepts respectively employ fuel-rich initial thermal reaction followed by rapid quench and subsequent fuel-lean catalytic reaction of carbon monoxide, and, fuel-lean thermal reaction of some fuel in a continuously operating pilot combustor with fuel-lean catalytic reaction of remaining fuel in a radially-staged main combustor.

Sturgess, G. J.↗

NASA NTRS1982

Status of laser anemometry in turbomachinery research at the Lewis Research Center

Laser anemometer systems were developed for a full-annular turbine stator cascade facility and for a compressor rotor facility; both are ambient temperature axial flow facilities with a 20-inch tip diameter. The optical configurations of the two anemometers are similar single-component fringe-type backscatter systems with a probe volume diameter of 125 microns and length of about 2 mm. Laser anemometer measurements are compared with numerical solutions for a transonic axial flow compressor rotor and a turbine stator cascade.

Seasholtz, R. G.↗

NASA NTRS1981

Airframe effects on top-mounted inlet systems for VSTOL fighter aircraft

Inlet flow-field and compressor-face performance data were obtained for a 0.095-scale model of a VSTOL fighter-attack aircraft configuration with twin top-mounted inlets. Tests were conducted at Mach numbers from 0.6 to 2.0 and at angles of attack and sideslip up to 27 deg and 12 deg, respectively. The effects of inlet location, wing leading-edge extension planform area, canopy-dorsal integration, and variable incidence canards were determined. The results show that distortion at the compressor face when maneuvering is relatively low (20% or less) at Mach numbers up to 0.9. However, at Mach numbers of 1.2 and above, maneuverability may be restricted because of high distortion or low pressure recovery (80% or less) or both.

Smeltzer, D. B.↗

NASA NTRS1982

AGT100 turbomachinery

High-performance turbomachinery components have been designed and tested for the AGT100 automotive engine. The required wide range of operation coupled with the small component size, compact packaging, and low cost of production provide significant aerodynamic challenges. Aerodynamic design and development testing of the centrifugal compressor and two radial turbines are described. The compressor achieved design flow, pressure ratio, and surge margin on the initial build. Variable inlet guide vanes have proven effective in modulating flow capacity and in improving part-speed efficiency. With optimum use of the variable inlet guide vanes, the initial efficiency goals have been demonstrated in the critical idle-to-70% gasifier speed range. The gasifier turbine exceeded initial performance goals and demonstrated good performance over a wide range. The radial power turbine achieved 'developed' efficiency goals on the first build.

Tipton, D. L.↗

NASA NTRS1981

Components for digitally controlled aircraft engines

Control system components suitable for use in digital electronic control systems are defined. Compressor geometry actuation concepts and fuel handling system concepts suitable for use in large high performance turbofan/turbojet engines are included. Eight conceptual system designs were formulated for the actuation of the compressor geometry. Six conceptual system designs were formulated for the engine fuel handling system. Assessment criteria and weighting factors were established and trade studies performed on their candidate systems to establish the relative merits of the various concepts. Fuel pumping and metering systems for small turboshaft engines were also studied. Seven conceptual designs were formulated, and trade studies performed. A simplified bypassing fuel metering scheme was selected and a preliminary design defined.

Meador, J. D.↗

NASA NTRS1982

Effect of steady-state pressure distortion on inlet flow to a high-bypass-ratio turbofan engine

Static pressure and total pressure distributions were measured in the inlet duct upstream of the engine inlet and within the fan and compressor of a YTF34 turbofan engine. In addition, the free stream flow angle was measured between the distortion generator and the engine inlet. Distortions were generated using three screen configurations with extents of 90 deg or 180 deg. The screens were mounted on a rotatable screen assembly. Reynolds number index upstream of the distortion device was maintained at 0.5 or 0.2, and engine fan speed corrected to station 2 temperature was maintained at 80 or 90 percent of rated condition (7005 rpm). Flow angle was nearly constant near the distortion device and increased as flow approached the engine inlet. The largest flow angle occurred in the hub region of the engine inlet. Static pressure distortion along the inlet duct increased exponentially as the flow approached the engine. Both static pressure and total pressure distortions were attenuated between engine inlet and compressor exit.

Soeder, R. H.↗

NASA NTRS1981

Powder metallurgy Rene 95 rotating turbine engine parts, volume 2

A Rene 95 alloy as-HIP high pressure turbine aft shaft in the CF6-50 engine and a HIP plus forged Rene 95 compressor disk in the CFM56 engine were tested. The CF6-50 engine test was conducted for 1000 C cycles and the CFM56 test for 2000 C cycles. Post test evaluation and analysis of the CF6-50 shaft and the CFM56 compressor disk included visual, fluorescent penetrant, and dimensional inspections. No defects or otherwise discrepant conditions were found. These parts were judged to have performed satisfactorily.

Wilbers, L. G.↗

NASA NTRS1983

A survey of inlet/engine distortion compatibility

The history of distortion analysis is traced back to its origin in parallel compressor theory which was initially proposed in the late fifties. The development of this theory is reviewed up to its inclusion in the complex computer codes of today. It is found to be a very useful tool to guide development but not quantitative enough to predict compatibility. Dynamic or instantaneous distortion methodology is also reviewed from its origins in the sixties, to its current application in the eighties. Many of the requirements for interpreting instantaneous distortion are considered and illustrated. Statistical methods for predicting the peak distortion are described, and their limitations and advantages discussed. Finally, some Reynolds number and scaling considerations for inlet testing are considered. It is concluded that the deterministic instantaneous distortion methodology combined with distortion testing of engines with screens will remain the primary method of predicting compatibility for the near future. However, parallel compressor analysis and statistical peak distortion prediction will be important tools employed during the development of inlet/engine compatibility.

Bowditch, D. N.↗

NASA NTRS1983

Stirling cycle cryogenic cooler

A long lifetime Stirling cycle cryogenic cooler particularly adapted for space applications is described. It consists of a compressor section centrally aligned end to end with an expansion section, and respectively includes a reciprocating compressor piston and displacer radially suspended in interconnecting cylindrical housings by active magnetic bearings and has adjacent reduced clearance regions so as to be in noncontacting relationship therewith and wherein one or more of these regions operate as clearance seals. The piston and displacer are reciprocated in their housings by linear drive motors to vary the volume of respectively adjacent compression and expansion spaces which contain a gaseous working fluid and a thermal regenerator to effect Stirling cycle cryogenic cooling.

Gasser, M. G.↗

NASA NTRS1983

Impact reactivity of materials at very high oxygen pressure

The requirements for impact testing of materials in an oxygen atmosphere at pressures from 82.7 MPa (12,000 psi) to 172 MPa (25,000 psi) were evaluated. The impact tester system was evaluated for potential pressure increases from 69 MPa (10,000 psi) to 82.7 MPa (12,000 psi). The low pressure oxygen and nitrogen systems, the impact tower, the impact test cell, and the high pressure oxygen system were evaluated individually. Although the structural integrity of the impact test cell and the compressor were sufficient for operation at 82.7 MPa (12,000 psi), studies revealed possible material incompatibility at that pressure and above. It was recommended that if a component should be replaced for 82.7 MPa (12,000 psi) operation the replacement should meet the final objectives of 172 MPa (25,000 psi). Recommended changes in the system include; use of Monel 400 for pressures above 82.7 MPa (12,000 psi), use of bellows to replace the seal in the impact tester, use of a sapphire window attached to a fiber optic for event sensing, and use of a three diaphragm compressor.

Connor, H. W.↗

NASA NTRS1983

Advanced propfan engine characteristics and technology needs

A comparative study is presented for two of the advanced gas turbine engine designs developed in the course of a proprietary research effort for the NASA Advanced Propfan Engine Technology research program. In these engines, a cycle pressure ratio of 32.5:1 and a 2500 F maximum turbine temperature provide fuel efficient operation in the 32,000-ft altitude, Mach 0.72 cruise speed regime stipulated. Both of the engine configurations incorporate three spools, of which the compressors are dual-spool and the power turbines are free. A major design challenge for axial compressors in the 10,000-shp class was the maintenance of adequate blade heights in the later stages.

Anderson, R. D.↗

NASA NTRS1983

A survey of inlet/engine distortion compatibility

Bowditch, D. N.↗

NASA NTRS1983

A design study of a reaction control system for a V/STOL fighter/attack aircraft

Attention is given to a short takeoff vertical landing (STOVL) aircraft reaction control system (RCS) design study. The STOVL fighter/attack aircraft employs an existing turbofan engine, and its hover requirement places a premium on weight reduction, which eliminates prospective nonairbreathing RCSs. A simple engine compressor bleed RCS degrades overall performance to an unacceptable degree, and the supersonic requirement precludes the large volume alternatives of thermal or ejector thrust augmentation systems as well as the ducting of engine exhaust gases and the use of a dedicated turbojet. The only system which addressed performance criteria without requiring major engine modifications was a dedicated load compressor driven by an auxilliary power unit.

Beard, B. B.↗

NASA NTRS1983

Aerothermal modeling. Executive summary

One of the significant ways in which the performance level of aircraft turbine engines has been improved is by the use of advanced materials and cooling concepts that allow a significant increase in turbine inlet temperature level, with attendant thermodynamic cycle benefits. Further cycle improvements have been achieved with higher pressure ratio compressors. The higher turbine inlet temperatures and compressor pressure ratios with corresponding higher temperature cooling air has created a very hostile environment for the hot section components. To provide the technology needed to reduce the hot section maintenance costs, NASA has initiated the Hot Section Technology (HOST) program. One key element of this overall program is the Aerothermal Modeling Program. The overall objective of his program is to evolve and validate improved analysis methods for use in the design of aircraft turbine engine combustors. The use of such combustor analysis capabilities can be expected to provide significant improvement in the life and durability characteristics of both combustor and turbine components.

Kenworthy, M. K.↗

NASA NTRS1983

Suitability of commercially available laboratory cryogenic refrigerators to support shipboard electro-optical systems in the 10 - 77 Kelvin region

The primary development of cryogenically cooled infrared systems was accomplished by FLIR systems designed for airborne, passive night vision. Essential to the development of these FLIR systems was a family of closed cycle refrigerators which had to meet a limited envelope requirement, utilize a nonlubricated compressor module, and be light in weight. Closed cycle refrigerators accomplished the same cooling function, they use modified oil lubricated reciprocating compressors which are limited in their axis of orientation to an angle of approximately 15-20 degrees maximum from horizon.

Hansen, R. G.↗

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