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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,801 records · Page 100

Fourier Analysis-Based Evolutionary Multi-Objective Multiphysics Optimization of Liquid-Cooled Heat Sinks

Optimal heat dissipation in power modules can significantly increase their power density. Removing the generated heat is critical for capturing the benefits of advanced semiconductor materials and improving the reliability of the device operation. This article proposes a design optimization method for liquid-cooled heat sinks that use a Fourier analysis-based tool and an evolutionary optimization algorithm to optimize the heat sink geometry for specified objectives. The optimized heat sink geometry is then compared with state-of-the-art solutions in literature based on finite element analysis of different designs. The proposed methodology can develop complex geometries that outperform the conventional heat sink geometries.

Sahu, Raj↗

Cyber Attack Sequences Generation for Electric Power Grid

Security assessment of cyber-physical energy systems (CPESs) such as the electric power grid is a critical operation to maintain availability, reliability, and quality of service in the presence of persistent threats from malicious cyber actors. Existing security assessment approaches such as penetration testing and red teaming rely on subject matter expert experience and forensic cyber analysis of historical events to perform realistic, threat-informed assessments of CPES defense. CPESs have a large attack surface because of the heterogeneity and complexity of underlying topology, devices, measurements, and vulnerabilities. The aforementioned approaches lead to partial coverage of the attack surface with a large set of unknown but possible exploits. There is a need to automate the CPES attack surface discovery and contextualize it for relevant, highly probable, real-world attack scenarios. We propose a methodology and framework to facilitate the discovery of the CPES attack surface. We present a multilayer attack graph with ranked attack sequences to describe CPES failure scenarios. We present a work-in-progress framework that lists key components to automate the attack modeling and sequence generation. We demonstrate the published National Electric Sector Cybersecurity Organization Resource CPES failure scenario to highlight the trustworthiness of generated attack sequences.

Dutta, Ashutosh↗

Electromagnetic Transient Simulation of Large-Scale Inverter-Based Resources With High-Granularity

The power grid is undergoing a significant transformation with the rapid increase in inverter-based resources (IBRs), including large-scale photovoltaic (PV) plants. Ensuring reliable and resilient grid operation in this new paradigm necessitates high-granularity electromagnetic transient (EMT) modeling that accurately captures the behavior of individual inverters and their interactions within IBR plants. Central to this approach is the detailed representation of both the IBR plant’s collector system and the dynamics of individual inverters. To achieve this, a high-granularity EMT model of a large-scale PV plant has been developed using advanced simulation algorithms, including matrix splitting and the Schur complement. These proposed techniques significantly enhance simulation speed, numerical stability, and accuracy while improving the modularity and efficiency of the collector system’s representation. The effectiveness of the proposed methods is validated through simulations of a representative large-scale PV plant consisting of 125 individual PV inverters, 25 IBR unit transformers, and a 52-bus collector system.

Choi, Jongchan [Oak Ridge National Laboratory (ORN↗

Managing Power Systems-Induced Wildfire Risks Using Optimal Scheduled Shutoffs

The increasing demands for electricity and the increase in extreme weather conditions are putting unprecedented pressure on our electric grids. Often, this pressure leads to electrical component failures, which might ignite wildfires. This work develops a novel model to balance the reliability of power network operations and the risk of wildfire ignition by opti- mizing the operational schedule of power transmission networks considering time-varying risk measures that include exogenous and operational factors. Energy storage systems are considered to deliver power during peak wildfire hours and enable temporal load shifting. The problem is formulated as a mixed-integer linear program that maximizes a weighted sum of the served power demand and the reduction in grid-induced wildfire risk. The results demonstrate the ability of the model to significantly reduce wildfire risk without considerable load shedding.

power systems operations↗

Resilient Information Architecture Platform for the Smart Grid (RIAPS): A Novel Open-Source Platform for Microgrid Control

Microgrids are seen as an effective way to achieve reliable, resilient, and efficient operation of the power distribution system. Core functions of the microgrid control system are defined by the IEEE standard 2030.7; however, the algorithms that realize these functions are not standardized, and are a topic of research. Furthermore, the corresponding controller hardware, operating system, and communication system to implement these functions vary significantly from one implementation to the next. In this paper, we introduce an open-source platform, Resilient Information Architecture Platform for the Smart Grid (RIAPS), ideally suited for implementing and deploying distributed microgrid control algorithms. RIAPS provides a design-time tool suite for development and deployment of distributed microgrid control algorithms. With support from a number of run-time platform services, developed algorithms can be easily implemented and deployed into real microgrids. To demonstrate the unique features of RIAPS, we propose and implement a distributed microgrid secondary control algorithm capable of synchronized and proportional compensation of voltage unbalance using distributed generators. In conclusion, test results show the effectiveness of the proposed control and the salient features of the RIAPS platform.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

Formulation of Three-Phase State Estimation Problem Using a Virtual Reference

State Estimation (SE) is the backbone of modern Energy Management System (EMS) due its capability of processing real time measurements and provide reliable information to system operators. Since its introduction to power systems in the 70’s, SE has been widely used in transmission networks. Distribution grids on the other hand lack sufficient number of real time measurements, and for that reason SE has not been widely implemented on these systems. The recent increase in the number of renewable energy sources connected to the grid at lower voltage levels, the advent of Distribution Automation (DA) and Smart Grids necessitate closer monitoring of distribution networks and thus forcing utilities to upgrade their operations and deploy Advanced Distribution Management Sytems (ADMS). Therefore, Distribution System State Estimation (DSE) is paramount to provide real time monitoring of active distribution grids. This papers investigates the formulation of the three-phase distribution state estimation where in the most general case, none of the system buses may have balanced three phase voltages. In such a case, the choice and definition of the slack bus need to be revisited. Most of the existing work arbitrarily assign the root bus of the distribution feeder as the balanced three-phase reference which may not be realistic for today’s active distribution systems. This paper addresses this shortcoming of the existing SE formulations by introducing a virtual reference bus. Here, the proposed approach is effectively validated by simulations carried out on distribution test systems.

24 POWER TRANSMISSION AND DISTRIBUTION↗

VOLTTRON/econ-dispatch

Work space for in development Economic Dispatch Application. Multi-purpose open-source control algorithms that will ensure real-time optimal operation, increase electric grid reliability, and lead to the goal of clean, efficient, reliable and affordable next generation building-integrated combine cooling, heating and power (CHP) system.The CHP system could include conventional heating, ventilation, air conditioning (HVAC) systems, distributed generation (DG), local storage (both thermal and electric) and local solar photovoltaic (PV) systems.

Katipamula, Srinivas↗

Accelerated deep self-supervised ptycho-laminography for three-dimensional nanoscale imaging of integrated circuits

Three-dimensional inspection of nanostructures such as integrated circuits is important for security and reliability assurance. Two scanning operations are required: ptychographic to recover the complex transmissivity of the specimen, and rotation of the specimen to acquire multiple projections covering the 3D spatial frequency domain. Two types of rotational scanning are possible: tomographic and laminographic. For flat, extended samples, for which the full 180° coverage is not possible, the latter is preferable because it provides better coverage of the 3D spatial frequency domain compared to limited-angle tomography. It is also because the amount of attenuation through the sample is approximately the same for all projections. However, both techniques are time consuming because of extensive acquisition and computation time. Here, we demonstrate the acceleration of ptycho-laminographic reconstruction of integrated circuits with 16 times fewer angular samples and 4.67 times faster computation by using a physics-regularized deep self-supervised learning architecture. We check the fidelity of our reconstruction against a densely sampled reconstruction that uses full scanning and no learning. As already reported elsewhere [ Opt. Express 28 , 12872 ( 2020 ) OPEXFF 1094-4087 10.1364/OE.379200 ], we observe improvement of reconstruction quality even over the densely sampled reconstruction, due to the ability of the self-supervised learning kernel to fill the missing cone.

47 OTHER INSTRUMENTATION↗

Microgrid Design Analysis Using Technology Management Optimization and the Performance Reliability Model

Microgrids are a focus of localized energy production that support resiliency, security, local con- trol, and increased access to renewable resources (among other potential benefits). The Smart Power Infrastructure Demonstration for Energy Reliability and Security (SPIDERS) Joint Capa- bility Technology Demonstration (JCTD) program between the Department of Defense (DOD), Department of Energy (DOE), and Department of Homeland Security (DHS) resulted in the pre- liminary design and deployment of three microgrids at military installations. This paper is focused on the analysis process and supporting software used to determine optimal designs for energy surety microgrids (ESMs) in the SPIDERS project. There are two key pieces of software, an ex- isting software application developed by Sandia National Laboratories (SNL) called Technology Management Optimization (TMO) and a new simulation developed for SPIDERS called the per- formance reliability model (PRM). TMO is a decision support tool that performs multi-objective optimization over a mixed discrete/continuous search space for which the performance measures are unrestricted in form. The PRM is able to statistically quantify the performance and reliability of a microgrid operating in islanded mode (disconnected from any utility power source). Together, these two software applications were used as part of the ESM process to generate the preliminary designs presented by SNL-led DOE team to the DOD. Acknowledgements Sandia National Laboratories and the SPIDERS technical team would like to acknowledge the following for help in the project: * Mike Hightower, who has been the key driving force for Energy Surety Microgrids * Juan Torres and Abbas Akhil, who developed the concept of microgrids for military instal- lations * Merrill Smith, U.S. Department of Energy SPIDERS Program Manager * Ross Roley and Rich Trundy from U.S. Pacific Command * Bill Waugaman and Bill Beary from U.S. Northern Command * Tarek Abdallah, Melanie Johnson, and Harold Sanborn of the U.S. Army Corps of Engineers Construction Engineering Research Laboratory * Colleagues from Sandia National Laboratories (SNL) for their reviews, suggestions, and participation in the work.

45 MILITARY TECHNOLOGY, WEAPONRY, AND NATIONAL DEF↗

Microgrid Controller and Advanced Distribution Management System Survey Report

A microgrid controller, which serves as the heart of a microgrid, is responsible for optimally managing the distributed energy resources, energy storage systems, and responsive demand and for ensuring the microgrid is being operated in an efficient, reliable, and resilient way. As the market for microgrids has blossomed in recently years, many vendors have released their own microgrid controllers to meet the various needs of different microgrid clients. However, due to the absence of a recognized standard for such controllers, vendor-supported microgrid controllers have a range of functionalities that are significantly different from each other in many respects. As a result the current state of the industry has been difficult to assess. To remedy this situation the authors conducted a survey of the functions of microgrid controllers developed by vendors and national laboratories. This report presents a clear indication of the state of the microgrid-controller industry based on analysis of the survey results. The results demonstrate that US Department of Energy funded research in microgrid controllers is unique and not competing with that of industry.

24 POWER TRANSMISSION AND DISTRIBUTION↗

Developing reliable safeguards seals for application verification and removal by State operators

Once a geological repository has begun operations, the encapsulation and disposal of spent fuel will be performed as a continuous, industrial-scale series of processes, during which time safeguards seals will be applied to transportation casks before shipment from an encapsulation plant, and then verified and removed following receipt at the repository. These operations will occur approximately daily during several decades of Sweden's repository operation; however, requiring safeguards inspectors to perform the application, verification, and removal of every seal would be an onerous burden on International Atomic Energy Agency's (IAEA's) resources. Current IAEA practice includes allowing operators to either apply seals or remove them, but not both, so the daily task of either applying or verifying and removing would still require continuous presence of IAEA inspectors at one site at least. Of special importance is the inability to re-verify cask or canisters from which seals have been removed and the canisters emplaced underground. Successfully designing seals that can be applied, verified and removed by an operator with IAEA approval could impact more than repository shipments, but other applications as well, potentially reducing inspector burdens for a wide range of such duties.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Diesel Engine Waste Heat Driven Absorption Heat Pumps for ECU Applications in Defense Installations

A thermally activated absorption heat pump suitable for use in naval expeditionary Environmental Control Units, as well as residential space-conditioning, is developed. Waste heat characteristic of the exhaust stream from a diesel engine GenSet is used to drive an absorption cycle to provide cooling. The heat source is coupled to the heat pump using an intermediate fluid loop for flexible deployment. With minor modifications, the heat pump could also provide heating at high coefficients of performance, resulting in versatile functionality. This technology capitalizes on heat and mass transfer enhancement possible in microscale passages to provide a compact architecture for the components and the overall system. The working fluid pair with zero Global Warming Potential is contained within this assembly, reducing fluid inventories significantly over conventional systems. Quiet, reliable, long-life operation due to the absence of a compressor and the use of few moving parts are further critical distinguishing advantages. Modularity in cooling capacity has been demonstrated through scaling-up of component geometry and internal features and dimensions. The core technology was initially demonstrated with a proof-of-concept microscale absorption chiller measuring 200 × 200 × 34 mm and weighing 7 kg that delivered 300 W of cooling in laboratory tests. In the previous BEETIT project, the team made significant advances over the proof-of-concept. System and component designs with > 10× scale-up in capacity were developed, in a packaged unit capable of standalone operation with a semi-autonomous control system. A cooling capacity of 3.5 kW with a COP > 0.5 at an ambient temperature of 35°C was demonstrated for this natural gas-fired unit. Significant cost reductions in fabrication were achieved using low-cost brazing instead of diffusion bonding. In companion projects funded by the Southern Company and the Georgia Research Alliance, stamping and fluid forming techniques were investigated to fabricate microscale features instead of photochemical etching, thereby leading to significant cost reductions. In a follow-on effort funded by ARPA-E and NAVFAC, a 2.7 kW cooling unit was developed to provide cooling at a severe ambient condition of 51.7°C. The unit was driven directly by diesel engine exhaust heat. Innovative finned heat and mass exchangers for the ambient-coupled condenser and absorber were developed. In the present effort, a standalone, packaged and controllable 10.5 kW cooling capacity absorption chiller is developed. This demonstrates a 30× scale up from the proof-of-concept, thus validating the scalability of microchannel heat exchangers for absorption heat pumps. Autonomous operation algorithms demonstrated enhanced dynamic performance. The knowledge from previous projects was leveraged to develop novel component designs that further helped in miniaturizing the heat exchangers. All coupling fluids are hydronically coupled to aid flexible field deployment. The prototype unit provides design cooling capacity at high ambient temperature conditions of 44°C at COP > 0.6.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

AI-Enabled Robots for Automated Nondestructive Evaluation and Repair of Power Plant Boilers. Final Report

Boiler failure could cause loss of life and safety issues, cost hundreds of thousands of dollars in equipment repairs, property damage and production losses, and drive up the cost of electric power. Boiler maintenance is challenging and risky for inspectors working on scaffolding in confined hazardous spaces inside of a boiler and sometimes the space is hard to access. The operation is also time-consuming due to the large area of vertical structures for inspection and the tremendous effort needed for scaffolding. Recently, the use of robotics (e.g., drones and crawlers) in power plants for maintenance is growing rapidly. However, the existing robotics solutions show two notable technological gaps: no live repair capability, and no Artificial Intelligence (AI) for smart autonomy. The objective of this project is to develop an integrated autonomous robotic platform that is equipped with compact non-destructive evaluation (NDE) sensors to perform live inspection, operates onboard repair devices to perform live repair, and uses AI for intelligent data fusion and predictive analysis for automated and smart spatiotemporal inspection, analysis and repair of the furnace walls in coal-fired boilers. The approach to achieve the objective includes developing NDE sensors with signal processing techniques, designing and evaluating repair devices for robots based on fusion and solid-state technologies, and an autonomous robotic platform that can attach to and navigate on boiler furnace walls using magnetic drive tracks. The robot is also powered by AI to automate data gathering (e.g., 3D mapping and damage localization) and predictive analysis. This project has advanced the state-of-the-art by providing technological breakthroughs including compact NDE and repair tools for robots, AI capabilities for smart autonomy, and a robotic platform for automated boiler maintenance. This project has great potential to result in significant benefits including limiting or eliminating the need to send operators to assess difficult-to-access or hazardous areas, enabling automated live inspection and repair, avoiding time consuming scaffolding (especially for partial maintenance during unplanned outage), collecting comprehensive and well-organized data smartly, and avoiding or limiting the need for onsite or remote piloting technicians. The impacts can be tremendous in terms of the time and cost savings, reducing the risk for human operators, and increasing boiler reliability, usability, and efficiency. In addition, by developing the new technologies on the autonomous inspection and repair robot, by involving multiple undergraduate and graduate students working together with the faculty members on this project, and by generating knowledge and building up collaborations with industrial partners, this effort will significantly update the education capabilities, support long-term fundamental research, and maintain the leadership of Colorado School of Mines and Michigan State University in energy fields.

20 FOSSIL-FUELED POWER PLANTS↗

Application of a Prize Mechanism to Address Data Utilization Challenges at Utilities

The electric industry sector is facing an “explosion” of data from a variety of sources. Electric sector stakeholders need to define how to capitalize on large datasets, both those they create and those from other sources (like data on weather, buildings, electric vehicles, etc.), to improve reliability and resilience and meet the changing system dynamics from renewable integration. For the electricity sector to fully utilize these vast new datasets, it must undergo a transformation in how it manages data quality, storage, and processing. The U.S. Department of Energy (DOE) Office of Electricity (OE) is committed to accelerating research, development, and demonstration of new technologies and tools within the electricity sector to advance reliability, resilience, and affordable operation of the power system. Through the prize mechanism, OE identified two widespread data-related challenges for utilities—load modeling and data analysis automation—and offered an opportunity for utilities and teams of software engineers to identify additional challenges faced by utilities. After completing one round of the American-Made Digitizing Utilities Prize, OE, the National Renewable Energy Laboratory (NREL) as the prize administrator, and Pacific Northwest National Laboratory (PNNL) as the domain experts have compiled the results and lessons learned to feed into the second round of the prize.

29 ENERGY PLANNING, POLICY, AND ECONOMY↗

Laboratory Evaluation and Field Demonstration of High Rotor Switched Reluctance Motor (HRSRM) Technology

In this project, a new motor technology based on a novel design called a High Rotor Pole Switched Reluctance Motor (HRSRM) was demonstrated and evaluated. The HRSRM system combines an innovative electric motor design with a programmable variable-speed drive and a controller that provides real time monitoring and cloud-based connectivity. Unlike induction or permanent-magnet motor designs, this motor uses a switched reluctance (SR) design that purports to be simpler to manufacture and more reliable and efficient to operate. Several of the stated benefits of the HRSRM system were evaluated as part of this project. First, the technology is claimed to offer greater energy efficiency than any motor currently on the market. Second, according to the manufacturer, the motor can be dropped into an existing pump or heating, ventilation, and air-conditioning application in less than 30 minutes, and has controls that can be pre-programmed to interact with the application’s existing control structure. Third, the control system allows the HRSRM to replace a constant-speed motor with one that provides variable-speed capabilities without requiring the installation of a variable-speed drive. The evaluation of a 10 hp HRSRM system was conducted in two parts. One portion of the evaluation consisted of performance tests conducted in a tightly controlled laboratory environment in which the performance of the HRSRM system was compared with that of a premium efficiency induction motor with a variable-frequency drive. The other portion of the evaluation was conducted at a field location within a General Services Administration facility in which the HRSRM system replaced an existing motor system in a 10 hp chilled water pump. The performance of the HRSRM system was compared with that of the incumbent motor system that was supplied with the pump from the manufacturer. The overall project and performance objectives for this motor evaluation are defined in Table ES.1.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

Klickitat Valley Health Central Utility Plant Modernization

This project replaced legacy heating and cooling equipment at Klickitat Valley Health (KVH), a rural hospital in Goldendale, Washington. Work included constructing a new chiller building, installing modern hydronic piping systems, replacing the main Emergency Department air handler (Air Handlining Unit (AHU-1)), upgrading electrical systems, and converting the Emergency Department wing from electric reheat to hydronic heating and cooling. Commissioning, testing, adjusting, and balancing were completed under this grant. These upgrades improve energy efficiency, operational resilience, and system reliability while preparing the campus for future electrification and renewable energy integration. They also support growth in healthcare services for a rural population. The project directly reduces energy costs and provides a foundation for future decarbonization measures, including a FEMA-funded microgrid and a large-scale ground source heat pump (GSHP) project. These follow-on initiatives would not have been possible without the hydronic backbone built through this project.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

AI-Ready Control System for the Fermilab Accelerator Complex

Reliable, high-intensity operation of the Fermilab Accelerator Complex is critical to the success of the Long-Baseline Neutrino Facility and Deep Underground Neutrino Experiment. We describe the requirements and infrastructure necessary to support routine use of artificial intelligence and machine learning (AI/ML) in the accelerator control system. Three capabilities are identified: a machine learning operations (MLOps) framework standardizing the lifecycle of AI/ML automation from data management through deployment and monitoring; a data quality framework defining and enforcing standards required to build trustworthy AI/ML applications; and workflow integration with large language models to assist physicists, engineers, and operators with information retrieval, code development, and routine analysis. Use cases spanning beam diagnostics, beam control, and support system automation illustrate the technical requirements across the complex.

43 PARTICLE ACCELERATORS↗

Restoring Worn Components in Automobile Timing Mechanisms

In operation, the end of the valve tappet in an automobile’s timing mechanism undergoes not only wear but also fatigue crumbling. Several methods of removing the worn cast-iron layer are proposed to restore the gas-distributor components.

42 ENGINEERING↗

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