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All sourcesNASA NTRSDOE OSTI
NASA NTRS2018

Independent Effects of Reynolds and Mach Numbers on the Aerodynamics of an Iced Swept Wing

Aerodynamic assessment of icing effects on swept wings is an important component of a larger effort to improve three-dimensional icing simulation capabilities. An understanding of ice-shape geometric fidelity and Reynolds and Mach number effects on the iced-wing aerodynamics is needed to guide the development and validation of ice-accretion simulation tools. To this end, wind-tunnel testing was carried out for a 13.3%-scale semispan wing based upon the Common Research Model airplane configuration. The wind-tunnel testing was conducted at the ONERA F1 pressurized wind tunnel with Reynolds numbers of 1.6×10(exp 6) to 11.9×10(exp 6) and Mach numbers of 0.09 to 0.34. Five different configurations were investigated using fully 3D, high-fidelity artificial ice shapes that maintain nearly all of the 3D ice accretion features documented in prior icing-wind tunnel tests. These large, leadingedge ice shapes were nominally based upon airplane holding in icing conditions scenarios. For three of these configurations, lower-fidelity simulations were also built and tested. The results presented in this paper show that while Reynolds and Mach number effects are important for quantifying the clean-wing performance, there is very little to no effect for an iced-wing with 3D, high-fidelity artificial ice shapes or 3D smooth ice shapes with grit roughness. These conclusions are consistent with the large volume of past research on icedairfoils. However, some differences were also noted for the associated stalling angle of the iced swept wing and for various lower-fidelity versions of the leading-edge ice accretion. More research is planned to further investigate the key features of ice accretion geometry that must be simulated in lower-fidelity versions in order to capture the essential aerodynamics.

Broeren, Andy P.↗
NASA NTRS2019

Experimental Aerodynamic Simulation of Glaze Ice Accretion on a Swept Wing

Aerodynamic assessment of icing effects on swept wings is an important component of a larger effort to improve three-dimensional icing simulation capabilities. An understanding of ice-shape geometric fidelity and Reynolds and Mach number effects on iced-wing aerodynamics is needed to guide the development and validation of ice-accretion simulation tools. To this end, wind-tunnel testing was carried out for 8.9% and 13.3% scale semispan wing models based upon the Common Research Model airplane configuration. Various levels of geometric fidelity of an artificial ice shape representing a realistic glaze-ice accretion on a swept wing were investigated. The highest fidelity artificial ice shape reproduced all of the three-dimensional features associated with the glaze ice accretion. The lowest fidelity artificial ice shapes were simple, spanwise-varying horn ice geometries intended to represent the maximum ice thickness on the wing upper surface. The results presented in this paper show that changes in Reynolds and Mach number have only a small effect on the iced-wing aerodynamics relative to the clean-wing configuration. Furthermore, the addition of grit roughness to some lower-fidelity artificial ice shapes resulted in favorable lift and pitching moment comparisons to the wing with the highest fidelity artificial ice shape. For the wing with simple horn ice shapes, the dependence of maximum lift coefficient on horn height and angle are generally consistent with the trends observed for similar experiments conducted on iced airfoils in past research. In terms of usable lift however, the horn height did have a significant effect even for lower horn angles. This could be an important finding since usable lift may be more indicative of the impending iced-swept wing stall and need for additional pitch control than maximum lift coefficient.

Broeren, Andy P.↗
DOE OSTI2022

Requirements for Soldering Fluxes Research using the B-53 Test Board

IPC J-STD-004B standard prescribes general requirements for the classification and testing of soldering flux for high qualify interconnections. This standard defines the classification of soldering materials through specifications of test methods and inspection criteria. The materials include liquid flux, paste flux, solderpaste flux, solder preform flux, and flux-cored solder. This research will use the proposed IPC-53 Surface Insulation Resistance (SIR) test patterns by means of an open comb (2D) and closed comb (3D to simulate a component over the comb pattern). The 2D open comb has uniformity of conductor spacing, sheet resistance, and flux outgassing. The 3D-closed comb simulates the effect of leadless or bottom-terminated components, which have non-uniform sheet resistance and flux outgassing. The response variables will include SIR testing and visual imaging. The objective is to investigate IPC test method improvements for characterizing soldering fluxes when using leadless components with narrow pad-to-pad spacing.

Diamond, Louis↗
DOE OSTI2013

TOPOS: A new topometric patient positioning and tracking system for radiation therapy based on structured white light

Purpose: A patient positioning system for radiation therapy based on structured white light and using off-the-shelf hardware components for flexibility and cost-effectiveness has been developed in house. Increased accuracy, patient comfort, abandonment of any skin marks, accelerated workflow, objective reading/recording, better usability and robust sensor design, compared to other positioning approaches, were the main goals of this work. Another aim was the application of a 6 degrees of freedom tracking system working without dose deposition. Methods: Two optical sensors are the main parts of the TOPOS Registered-Sign system (Topometrical Positioning, cyberTECHNOLOGIES, Germany). The components: cameras, projectors, and computers are commercial off-the-shelf products, allowing for low production costs. The black/white cameras of the prototype are capable of taking up to 240 frames per second (resolution: 640 Multiplication-Sign 488 pixels). The projector has a resolution of 1024 Multiplication-Sign 768 and a refresh rate of 120 Hz. The patient's body surface is measured continuously and registered to a reference surface, providing a transformation to superimpose the patient's surface to the reference (planning CT) surface as best as possible. The execution of the calculated transformation provides the correct patient position before the treatment starts. Due to the high-speed acquisition of the surfaces, a surveillance of the patient's (respiration) motion during treatment is also accomplished. The accuracy of the system was determined using a male mannequin. Two treatment sites were evaluated: one simulating a head and neck treatment and the other simulating a thoracic wall treatment. The mannequin was moved to predefined positions, and shift vectors given by the surface registration were evaluated. Additionally manual positioning using a color-coding system was evaluated. Results: Two prototypes have been developed, each allowing a continuous high density scan of a 500 Multiplication-Sign 500 Multiplication-Sign 400 mm{sup 3} (L Multiplication-Sign W Multiplication-Sign D) large volume with a refresh rate of 10 Hz (extendible to 20 Hz for a single sensor system). Surface and position correction display, as well as respiratory motion, is shown in real-time (delay < 200 ms) using present graphical hardware acceleration. For an intuitive view of the patient's misalignment, a fast surface registration algorithm has been developed and tested and a real-time color-coding technique is proposed and verified that allows the user to easily verify the position of the patient. Using first the surface registration and then the color coding the best results were obtained: for the head and neck case, the mean difference between the actual zero position and the final match was 0.1 {+-} 0.4, -0.2 {+-} 0.7, and -0.1 {+-} 0.3 mm in vertical, longitudinal, and lateral direction. For the thoracic case, the mean differences were 0.3 {+-} 0.5, -0.6 {+-} 1.9, 0.0 {+-} 0.4 mm. Conclusions: The presented system copes with the increasing demand for more accurate patient positioning due to more precise irradiation technologies and minimizes the preparation times for correct patient alignment, therefore optimizing the treatment workflow. Moreover, TOPOS is a versatile and cost effective image guided radiation therapy device. It allows an objective rating of the patient's position before and during the irradiation and could also be used for respiratory gating or tracking.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗
DOE OSTI2021

Case Study: Field Evaluation of a Low-Cost Circuit-Level Electrical Submetering System

Circuit-level metering technologies provide the ability to monitor individual circuits within an electrical panel in a building, providing detailed power and energy consumption data at a much more granular level than was previously achievable in a cost-effective manner. While the fundamental hardware components of circuit-level—split-core current transformers (CTs) and power monitoring meters—have existed for some time, the new offerings in the market have tightly integrated these components, lower costs, and have streamlined data organization, transport, and access via software solutions accessible through web and application programming interfaces (API). NREL evaluated Meazon’s single-circuit metering system. The evaluation of the equipment under test (EUT) focused on three aspects: (1) accuracy of the data provided by the system, (2) ease of installation of this technology and ease of data integration into existing U.S. General Services Administration (GSA) analytics platforms, and (3) total cost of ownership and cost-effectiveness of the technology. The metering technology was tested in a field deployment where it was installed in low and high-voltage commercial electrical panels in the César E. Chávez Memorial Building in Denver, Colorado. The goals were to assess the metering accuracy, the ease of installation and data retrieval, and the total cost of ownership and cost-effectiveness. This technology proved easy to install by a certified electrician who completed the install of 6 meters in 2 separate panels (120/208 V and 277/480 V) and 2 circuit disconnects (along with associated commissioning) at the César E. Chávez Memorial Building in less than one day. The technology was installed in high- and low-voltage panels and with limited space in the electrical room, demonstrating the applicability of this technology to almost all commercial buildings in the GSA portfolio. Primary considerations for this technology include appropriate sizing of CTs for each circuit, selection of loads/circuits/panels that are of high value for detailed submetering (e.g., tailored for high-load devices), and how GSA would like to integrate these data with its existing energy management infrastructure. Through the field evaluation, we demonstrated data integration from the vendor system into the primary software component on the GSA enterprise-level energy management and information system, GSA Link. Data from the circuit-level metering were integrated into this platform and used to perform FDD. This demonstrated the ability of the EUT to augment existing energy management and information systems in buildings where GSA Link is deployed and provides a pathway for delivering FDD at other buildings throughout the portfolio.

29 ENERGY PLANNING, POLICY, AND ECONOMY↗
NASA NTRS1991

Convection in three dimensions with surface plates - Generation of toroidal flow

This work presents numerical calculations of mantle convection that incorporate some of the basic observational constraints imposed by plate tectonics. The model is three-dimensional and includes surface plates; it allows plate velocity to change dynamically according to the forces which result from convection. It is shown that plates are an effective means of introducing a toroidal component into the flow field. After initial transients the plate motion is nearly parallel to transform faults and in the direction that tends to minimize the toroidal flow field. The toroidal field decays with depth from its value at the surface; the poloidal field is relatively constant throughout the layer but falls off slightly at the top and bottom boundaries. Layered viscosity increasing with depth causes the toroidal field to decay more rapidly, effectively confining it to the upper, low-viscosity layer. The effect of viscosity layering on the poloidal field is relatively small, which is attributed to its generation by temperature variations distributed throughout the system. The generation of toroidal flow by surface plates would seem to account for the observed nearly equal energy of toroidal and poloidal fields of plate motions on the earth. A low-viscosity region in the upper mantle will cause the toroidal flow to decay significantly before reaching the lower mantle. The resulting concentration of toroidal flow in the upper mantle may result in more thorough mixing there and account for some of the geochemical and isotopic differences proposed to exist between the upper and lower mantles.

Gable, Carl W.↗
DOE OSTI2013

Evidence for anomalous optical transition radiation linear polarization effects in beam-profile monitors

Investigations of the effects of optical transition radiation (OTR) polarization components on beam profiles are presented. The transverse profiles are examined using the OTR perpendicular and parallel polarization components with respect to the dimension of interest. We observed ~15% projected profile size reductions with the perpendicularly polarized components on a 65-μm beam image size case at 14 MeV, a 150-μm beam image size at 4.5 GeV, and a 1200-μm beam image size at 7 GeV. These effects are all several times larger than expected from the standard OTR point-spread function calculations. We propose the time-averaged induced current distribution which generates the OTR represents the actual beam size more faithfully with the perpendicular polarization component and recommend its routine use and subsequent deconvolution.

Lumpkin, A. H.↗
NASA NTRS2019

Independent Effects of Reynolds Number and Mach Number on the Aerodynamics of an Iced Swept Wing

Aerodynamic assessment of icing effects on swept wings is an important component of a larger effort to improve three-dimensional (3D) icing simulation capabilities. An understanding of ice-shape geometric fidelity and Reynolds and Mach number effects on the iced-wing aerodynamics is needed to guide the development and validation of ice-accretion simulation tools. To this end, wind tunnel testing was carried out for a 13.3-percent-scale semispan wing based upon the Common Research Model airplane configuration. The wind tunnel testing was conducted at the Office National d’Etudes et de Recherches Aérospatiales (ONERA) F1 pressurized wind tunnel with Reynolds numbers of 1.6 x 10(exp 6) to 11.9 x 10(exp 6 ) and Mach numbers of 0.09 to 0.34. Five different configurations were investigated using fully 3D, high-fidelity artificial ice shapes that maintain nearly all of the 3D ice-accretion features documented in prior icing wind tunnel tests. These large, leading-edge ice shapes were nominally based upon airplane holding in icing conditions scenarios. For three of these configurations, lower fidelity simulations were also built and tested. The results presented in this paper show that while Reynolds and Mach number effects are important for quantifying the clean-wing performance, there is very little to no effect for an iced wing with 3D, high-fidelity artificial ice shapes or 3D smooth ice shapes with grit roughness. These conclusions are consistent with the large volume of past research on iced airfoils. However, some differences were also noted for the associated stalling angle of the iced swept wing and for various lower fidelity versions of the leading-edge ice accretion. More research is planned to further investigate the key features of ice-accretion geometry that must be simulated in lower fidelity versions in order to capture the essential aerodynamics.

Aircraft icing↗
DOE OSTI2012

Effect of glass composition on activation energy of viscosity in glass-melting-temperature range

In the high-temperature range, where the viscosity (Eta) of molten glass is <10{sup 3} Pa s, the activation energy (B) is virtually ln(Eta) = A + B/T, is nearly independent of melt composition. Hence, the viscosity-composition relationship for Eta < 10{sup 3} Pa s is defined by B as a function of composition. Using a database encompassing over 1300 compositions of high-level waste glasses with nearly 7000 viscosity data, we developed mathematical models for B(x), where x is the composition vector in terms of mass fractions of components. In this paper, we present 13 versions of B(x) as first- and second-order polynomials with coefficients for 15 to 39 components, including Others, a component that sums constituents having little effect on viscosity.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2011

Data Collection Plan to Populate the Light Water Reactor Sustainability Failure Mode Degradation Library

Interest in implementing advanced Prognostic Health Management (PHM) systems in commercial nuclear power plants (NPPs) has increased rapidly in recent years, with an overarching goal of implementing of improving the safety, reliability, and economics/profitability of the aging nuclear fleet and extending their service life in the most cost-effective manner. The PHM system utilizes prognostic tools to estimate the remaining useful life (RUL) of a component or system of components based on current and predicted operating conditions. An effective implementation of the PHM system will anticipate and identify unique age-dependent degradation modes to provide early warning of emerging problems. Selection of the components and structures to be monitored is a crucial step for successful PHM implementation in NPPs. A selection framework is recommended for risk significant components (both safety-related and non-safety related) based on the Fussell-Vesely (F-V) Importance Measure and the Risk Achievement Worth (RAW) measure. For the selected components, a failure mode degradation library will be developed consisting of data corresponding to different failure/degradation modes. In lieu of constructing an expensive scaled test facility, several data sources are identified for populating the failure mode degradation library, including various national laboratories, universities, agencies, and industries.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2024

Utility of Big Area Additive Manufacturing for Part Production for Low-Head Hydropower

ORNL worked with Cadens, LLC to explore the use of additive manufacturing (AM) for the production of low-cost parts for low-head hydropower systems. Cadens develops design optimization software that leverages the flexible, low-cost, high-strength benefits of AM and composite materials, and operates a micro-hydro lab to test AM components in controlled environments. Until now Cadens’ tests have been limited in size to components that they can cost-effectively manufacture using local commercial systems. This project provided an opportunity for Cadens to scale up their modular AM hydropower parts using the capabilities of Big Area Additive Manufacturing (BAAM). This project was a success and resulted in the design and fabrication of several end use parts of a hydropower system using a Big Area Additive Manufacturing (BAAM) system. The fabricated parts include draft tube, thimble, runner housing mold, PVC end fitting and two PVC pipe supports. The components have been in use for more than three years without a 3D printed component failing.

13 HYDRO ENERGY↗
DOE OSTI2018

Genotoxicity assessment of a selected cytostatic drug mixture in human lymphocytes: A study based on concentrations relevant for occupational exposure

Highlights: • A cytostatic drug mixture was tested in human peripheral blood cells. • The mixture induced cyto/genotoxic effects. • Cytostatic drug combinations can pose risks to human health in occupational setting. • Further toxicological assessment of cytostatic drug mixtures are needed. Cytostatic drugs are highly cytotoxic agents used in cancer treatment and although their benefit is unquestionable, they have been recognized as hazardous to healthcare professionals in occupational settings. In a working environment, simultaneous exposure to cytostatics may occur creating a higher risk than that of a single substance. Hence, the present study evaluated the combined cyto/genotoxicity of a mixture of selected cytostatics with different mechanisms of action (MoA; 5-fluorouracil, cyclophosphamide and paclitaxel) towards human lymphocytes in vitro at a concentration range relevant for occupational as well as environmental exposure. The results suggest that the selected cytostatic drug mixture is potentially cyto/genotoxic and that it can induce cell and genome damage even at low concentrations. This indicates not only that such mixture may pose a risk to cell and genome integrity, but also that single compound toxicity data are not sufficient for the prediction of toxicity in a complex working environment. The presence of drugs in different amounts and with different MoA suggests the need to study the relationship between the presence of genotoxic components in the mixture and the resulting effects, taking into account the MoA of each component by itself. Therefore, this study provides new data sets necessary for scientifically-based risk assessments of cytostatic drug mixtures in occupational as well as environmental settings.

54 ENVIRONMENTAL SCIENCES↗
DOE OSTI2024

Online Monitoring of Catalytic Processes by Fiber-Enhanced Raman Spectroscopy

An innovative solution for real-time monitoring of reactions within confined spaces, optimized for Raman spectroscopy applications, is presented. This approach involves the utilization of a hollow-core waveguide configured as a compact flow cell, serving both as a conduit for Raman excitation and scattering and seamlessly integrating into the effluent stream of a cracking catalytic reactor. The analytical technique, encompassing device and optical design, ensures robustness, compactness, and cost-effectiveness for implementation into process facilities. Notably, the modularity of the approach empowers customization for diverse gas monitoring needs, as it readily adapts to the specific requirements of various sensing scenarios. As a proof of concept, the efficacy of a spectroscopic approach is shown by monitoring two catalytic processes: CO 2 methanation (CO 2 + 4H 2 → CH 4 + 2H 2 O) and ammonia cracking (2NH 3 → N 2 + 3H 2 ). Leveraging chemometric data processing techniques, spectral signatures of the individual components involved in these reactions are effectively disentangled and the results are compared to mass spectrometry data. This robust methodology underscores the versatility and reliability of this monitoring system in complex chemical environments.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
NASA NTRS1993

Degradation of optical components in a space environment

Phillips Laboratory's Long Duration Exposure Facility (LDEF) optical experiment is designed to determine the adverse effects of the natural space environment on laser optical component and coating materials. The experiment consists of 10 sample sets, each containing six different material samples. The materials were chosen because of their common use in laser optical components. Sample characterization is divided into three phases. Phase 1 testing is limited to visual and optical performance evaluation. Phase 2 tests investigate the fundamental causes of the performance degradation quantified in Phase 1. During Phase 3, selected samples will be cleaned and some Phase 1 measurements repeated to determine if acceptable optical performance can be restored, and laser damage testing will be performed on a small number of samples. Performance deteriorations will be correlated to exposure duration, sample location on the LDEF, atomic oxygen levels, and other space environment conditions. Preliminary results obtained on the optical samples are discussed.

Dehainaut, Linda L.↗
NASA NTRS1978

Line shifts due to blending

The reported investigation is concerned with the case in which the measured position of a strong line of the spectrum is blended with a weaker one, taking into account the traditional solution proposed by Hartmann (1901) concerning the mean of the solar lines. An arbitrary element regarding the use of the centroid is related to the decision at which separation the components pass from being 'blended' to being 'resolved'. At this separation, the adopted wavelength suddenly jumps from the centroid of the blend to the position of the stronger line alone. It is pointed out that this discontinuous behavior is physically implausible. Attention is given to a solution involving a gradual diminution of the effect of the weaker line with increasing separation. Thus the weight of each component should depend on its position as well as its intensity. When partially blended lines cannot be decomposed into their components, and an effective line-position for the hole blend is needed, the line peak is the criterion least affected by blending. A method is presented for calculating such peak positions.

Young, A. T.↗
NASA NTRS1984

Free-flyer biostack experiment

The free-flyer biostack experiment is part of a radiobiological space research program that includes experiments in space as well as in accelerators on Earth. The program has been specially designed to increase knowledge concerning the importance, effectiveness, and hazards of the structured components of cosmic radiation to man and to any biological specimen in space. Up to now, our understanding of the ways in which HZE particles might affect biological matter is based on a few spaceflight experiments from the last Apollo missions and on the limited data available from heavy-ion irradiation from accelerators. In the near future, accelerators capable of accelerating particles up to higher atomic numbers and higher energies will promote increased activity in ground-based studies on biological effects of HZE particles. Comparison of data from such irradiation experiments on Earth with those from an actual spaceflight experiment will show any potential influence of the inevitably attendant spaceflight factors (e.g., weightlessness) on the radiobiological events.

Buecker, H.↗
DOE OSTI2019

Using In Situ Neutron Diffraction to Isolate Specific Features of Additively Manufactured Microstructures in 304L Stainless Steel and Identify Their Effects on Macroscopic Strength

Additive manufacturing of metal components results in unique microstructures with, necessarily, mechanical properties that are distinct from conventionally produced components. In this paper, four distinct microstructural features associated with directed energy deposition of 304L stainless steels, their stability, and their influences on flow strength were examined. These were (1) high dislocation density comparable with deformed materials, (2) increased ferrite content, (3) local chemical heterogeneity, and (4) tortuous grain morphology. In situ neutron diffraction measurements were used to monitor the evolution of the as-built microstructure during post-build heat treatment and relate the specific microstructural features to the strength behavior of the material following the heat treatment. The increased flow strength of the additively manufactured material relative to wrought counterparts is found to be due primarily to an increased dislocation density in the as-built material. However, the increased dislocation density does not completely account for the increased strength and it is hypothesized that some of the additional strength is related to the unique AM grain structure.

36 MATERIALS SCIENCE↗

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