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At least 181 records · Page 10

Impact resistance of fiber composites

Stress-strain curves are obtained for a variety of glass fiber and carbon fiber reinforced plastics in dynamic tension, over the stress-strain range of 0.00087-2070/sec. The test method is of the one-bar block-to-bar type, using a rotating disk or a pendulum as the loading apparatus and yielding accurate stress-strain curves up to the breaking strain. In the case of glass fiber reinforced plastic, the tensile strength, strain to peak impact stress, total strain and total absorbed energy all increase significantly as the strain rate increases. By contrast, carbon fiber reinforced plastics show lower rates of increase with strain rate. It is recommended that hybrid composites incorporating the high strength and rigidity of carbon fiber reinforced plastic with the high impact absorption of glass fiber reinforced plastics be developed for use in structures subjected to impact loading.

Chamis, C. C.↗

Closed-loop strain controlled testing at elevated temperatures with a non-contacting gage

Normal strains were measured over a 100 micron gage length at a distance of 50 microns from the edge of a notch using a non-contacting, laser-based interferometric technique. Tests were performed at 600 C under direct strain control from this interferometric 'micro-gage'. A minicomputer system, that produced a voltage analog of strain as a final output, controlled the strain measuring apparatus. This analog output was used directly as the feedback signal to a closed-loop, electrohydraulic mechanical test system. This allowed both strain rate and strain amplitude to be controlled at the notch root of the specimen.

Martin, J. F.↗

Material Modeling of Space Shuttle Leading Edge and External Tank Materials For Use in the Columbia Accident Investigation

Upon the commencement of the analytical effort to characterize the impact dynamics and damage of the Space Shuttle Columbia leading edge due to External Tank insulating foam, the necessity of creating analytical descriptions of these materials became evident. To that end, material models were developed of the leading edge thermal protection system, Reinforced Carbon Carbon (RCC), and a low density polyurethane foam, BX-250. Challenges in modeling the RCC include its extreme brittleness, the differing behavior in compression and tension, and the anisotropic fabric layup. These effects were successfully included in LS-DYNA Material Model 58, *MAT_LAMINATED_ COMPOSITE_ FABRIC. The differing compression and tension behavior was modeled using the available damage parameters. Each fabric layer was given an integration point in the shell element, and was allowed to fail independently. Comparisons were made to static test data and coupon ballistic impact tests before being utilized in the full scale analysis. The foam's properties were typical of elastic automotive foams; and LS-DYNA Material Model 83, *MAT_FU_CHANG_FOAM, was successfully used to model its behavior. Material parameters defined included strain rate dependent stress-strain curves for both loading and un-loading, and for both compression and tension. This model was formulated with static test data and strain rate dependent test data, and was compared to ballistic impact tests on load-cell instrumented aluminum plates. These models were subsequently utilized in analysis of the Shuttle leading edge full scale ballistic impact tests, and are currently being used in the Return to Flight Space Shuttle re-certification effort.

Carney, Kelly↗

Processing parameters associated with scale-up of balloon film production

A method is set forth for assessing strain-rate profiles that can be used to develop a scale-up theory for blown-film extrusion. Strain rates are evaluated by placing four ink dots on the stalk of an extruded bubble to follow the displacements of the dots as a function of time. The instantaneous Hencky strain is obtained with the displacement data and plotted for analysis. Specific attention is given to potential sources of error in the distance measurements and corrections for these complex bubble geometries. The method is shown to be effective for deriving strain-rate data related to different processing parameters for the production of balloon film. The strain rates can be compared to frostline height, blow-up ratio, and take-up ratio to optimize these processing variables.

Simpson, D. M.↗

Effects of misalignment on mechanical behavior of metals in creep

Creep tests were conducted by means of a closed loop servocontrolled materials test system. The strain history prior to creep is carefully monitored. Tests were performed for aluminum alloy 6061-O at 150 C and were monitored by a PDP 11/04 minicomputer at a preset constant plastic strain rate prehistory. The results show that the plastic strain rate prior to creep plays a significant role in creep behavior. The endochronic theory of viscoplasticity was applied to describe the observed creep curves. Intrinsic time and strain rate sensitivity function concepts are employed and modified according to the present observation.

Wu, H. C.↗

High-temperature, low-cycle fatigue of advanced copper-base alloys for rocket nozzles. Part 2: NASA 1.1, Glidcop, and sputtered copper alloys

Short-term tensile and low-cycle fatigue data are reported for five advance copper-base alloys: Sputtered Zr-Cu as received, sputtered Zr-Cu heat-treated, Glidcop AL-10, and NASA alloys 1-1A and 1-1B. Tensile tests were performed in argon at 538 C using an axial strain rate of 0.002/sec. Yield strength and ultimate tensile strength data are reported along with reduction in area values. Axial strain controlled low-cycle fatigue tests were performed in argon at 538C using an axial strain rate of 0.002/sec to define the fatigue life over the range from 100 to 3000 cycles for the five materials studied. It was found that the fatigue characteristics of the NASA 1-1A and NASA 1-1B compositions are identical and represent fatique life values which are much greater than those for the other materials tested. The effect of temperature on NASA 1-1B alloy at a strain rate of 0.002/sec was evaluated along with the effect of strain rates of 0.0004 and 0.01/sec at 538 C. Hold-time data are reported for the NASA 1-1B alloy at 538 C using 5 minute hold periods in tension only and compression only at two different strain range values. Hold periods in tension were much more detrimental than hold periods in compression.

Conway, J. B.↗

Recent deformation rates on Venus

Constraints on the recent geological evolution of Venus may be provided by quantitative estimates of the rates of the principal resurfacing processes, volcanism and tectonism. This paper focuses on the latter, using impact craters as strain indicators. The total postimpact tectonic strain lies in the range 0.5-6.5%, which defines a recent mean strain rate of 10(exp -18)-10(exp -17)/s when divided by the mean surface age. Interpretation of the cratering record as one of pure production requires a decline in resurfacing rates at about 500 Ma (catastrophic resurfacing model). If distributed tectonic resurfacing contributed strongly before that time, as suggested by the widespread occurrence of tessera as inliers, the mean global strain rate must have been at least approximately 10(exp -15)/s, which is also typical of terrestrial active margins. Numerical calculations of the response of the lithosphere to inferred mantle convective forces were performed to test the hypothesis that a decrease in surface strain rate by at least two orders of magnitude could be caused by a steady decline in heat flow over the last billion years. Parameterized convection models predict that the mean global thermal gradient decreases by only about 5 K/km over this time; even with the exponential dependence of viscosity upon temperature, the surface strain rate drops by little more than one order of magnitude. Strongly unsteady cooling and very low thermal gradients today are necessary to satisfy the catastrophic model. An alternative, uniformitarian resurfacing hypothesis holds that Venus is resurfaced in quasi-random 'patches' several hundred kilometers in size that occur in response to changing mantle convection patterns.

Grimm, Robert E.↗

Investigation of creep by use of closed loop servo-hydraulic test system

Creep tests were conducted by means of a closed loop servo-controlled materials test system. These tests are different from the conventional creep tests in that the strain history prior to creep may be carefully monitored. Tests were performed for aluminum alloy 6061-0 at 150 C and monitored by a PDP 11/04 minicomputer at a preset constant plastic-strain rate prehistory. The results show that the plastic-strain rate prior to creep plays a significant role in creep behavior. The endochronic theory of viscoplasticity was applied to describe the observed creep curves. The concepts of intrinsic time and strain rate sensitivity function are employed and modified according to the present observation.

Wu, H. C.↗

Dynamics and Structure of Weakly-Strained Flames In Normal- and Micro-Gravity

Strained laminar flames have been systematically studied, as the understanding of their structure and dynamic behavior is of relevance to turbulent combustion. Most of these studies have been conducted in opposed-jet, stagnation-type flow configurations. Flame studies in stagnation flows also allow for the determination of fundamental flame properties such as laminar flame speeds and extinction states that can be also conveniently modeled in detail. Studies at high strain rates are important in quantifying and understanding the response of vigorously-burning flames under conditions in which the transport time scales become comparable to the chemical time scales. Studies of weakly-strained flames can be of particular interest for all stoichiometries. For example, the laminar flame speeds for any equivalence ratio, phi, can be accurately determined by using the counterflow technique only if measurements are obtained at very low strain rates. Furthermore, near-limit flames can be only stabilized by weak strain rates. Previous studies have shown that weakly-burning flames are particularly sensitive to chain mechanisms, thermal radiation, and unsteadiness. The stabilization and study of weakly-strained flames is complicated by the presence of buoyancy that can render the flames unstable to the point of extinction. Such instabilities are caused either by the induced natural convection or the fact that higher density fluid can find itself on top of a lower density fluid. Thus, the use of microgravity (mu-g) becomes essential in order to provide meaningful insight into this important combustion regime. In view of the foregoing considerations, the main objectives of the program are to: (1) Experimentally determine the laminar flame speed at near-zero strain rates; (2) Experimentally determine the extinction limits of near-limit flames; (3) Experimentally determine the response of near-limit flames to unsteadiness and heat loss; (4) Introduce Digital Particle Image Velocimetry (DPIV) in microgravity; (5) Conduct detailed numerical simulations of the experiments; and (6) Provide physical insight into the underlying physico-chemical mechanisms.

Zhang, Hai↗

Characterization of Composites Response at High Rates of Loading

The objective of the proposed research is to experimentally study the effect of strain rate on mechanical response (deformation and failure) carbon fiber/epoxy matrix composites. The experimental data provide the information needed for the development of a nonlinear, rate dependent deformation and strength models that can subsequently be used in design. This year effort was directed into testing the epoxy resin. Two types of epoxy were tested each in tension and shear at various strain rate that ranges from 5x10(exp -5), to 700/s. The results show that both the strain rate and the mode of loading affect the epoxy response.

Gilat, Amos↗

The Effects of Elevated Temperatures on the Response of Resins Under Dynamic and Static Loadings

The overall objective of the research is to experimentally study the combined effects of temperature and strain rate on the response of two resins that are commonly used for the matrix material in composites. The resins are loaded at various temperatures in shear and in tension over a wide range of strain rates. These two types of loadings provide an opportunity to examine also the effect that temperature might have on the effects of the hydrostatic stress component on the material response. The experimental data provide the information needed for NASA scientists for the development of a nonlinear, strain rate, and temperature dependent deformation and strength models for composites that can subsequently be used in design. This year effort was directed into the development and testing of the epoxy resin at elevated temperatures. Two types of epoxy resins were tested in shear at high strain rates of about 10(exp-4)/s and elevated temperatures of 50 and 8OC. The results show that the temperature significantly affects the response of epoxy.

Gilat, Amos↗

Effects of Applied Strain on Rates of Ageing: Project Overview

One of the stated intents of this project has been to make some assessment of effects of strain on rates of ageing of project thermoplastics exposed to project fluids. To this end, certain straining jigs which apply in various modes - tensile, four-point bending and crack growth using compact tension samples - were designed and made for holding samples during fluid exposures. During testing, features of the thermoplastics have been observed which have tended to confuse apparent strain effects on the polymers' aged performance, but recent assessments of the topic and its data have led to considerable progress being made in identifying test procedures necessary for strain and related effects on chemical deterioration to manifest themselves. It is the intent of this report to provide a summary of what has been determined on strain and related effects thus far, and provide recommendations for clarifying them in Phase 2 by means of further test procedures which will increase and focus the severity of the conditions applying. The choice of flexible pipe rather than umbilicals service for assessing service strain conditions reflects the major interest of project members. However, Tefzel data are still provided.

Campion, R. P.↗

Microstructural Evaluation of Forging Parameters for Superalloy Disks

Forgings of nickel base superalloy were formed under several different strain rates and forging temperatures. Samples were taken from each forging condition to find the ASTM grain size, and the as large as grain (ALA). The specimens were mounted in bakelite, polished, etched and then optical microscopy was used to determine grain size. The specimens ASTM grain sizes from each forging condition were plotted against strain rate, forging temperature, and presoak time. Grain sizes increased with increasing forging temperature. Grain sizes also increased with decreasing strain rates and increasing forging presoak time. The ALA had been determined from each forging condition using the ASTM standard method. Each ALA was compared with the ASTM grain size of each forging condition to determine if the grain sizes were uniform or not. The forging condition of a strain rate of .03/sec and supersolvus heat treatment produced non uniform grains indicated by critical grain growth. Other anomalies are noted as well.

Falsey, John R.↗

Tensile and stress-rupture behavior of hafnium carbide dispersed molybdenum and tungsten base alloy wires

The tensile strain rate sensitivity and the stress-rupture strength of Mo-base and W-base alloy wires, 380 microns in diameter, were determined over the temperature range from 1200 K to 1600 K. Three molybdenum alloy wires; Mo + 1.1w/o hafnium carbide (MoHfC), Mo + 25w/o W + 1.1w/o hafnium carbide (MoHfC+25W) and Mo + 45w/o W + 1.1w/o hafnium carbide (MoHfC+45W), and a W + 0.4w/o hafnium carbide (WHfC) tungsten alloy wire were evaluated. The tensile strength of all wires studied was found to have a positive strain rate sensitivity. The strain rate dependency increased with increasing temperature and is associated with grain broadening of the initial fibrous structures. The hafnium carbide dispersed W-base and Mo-base alloys have superior tensile and stress-rupture properties than those without HfC. On a density compensated basis the MoHfC wires exhibit superior tensile and stress-rupture strengths to the WHfC wires up to approximately 1400 K. Addition of tungsten in the Mo-alloy wires was found to increase the long-term stress rupture strength at temperatures above 1400 K. Theoretical calculations indicate that the strength and ductility advantage of the HfC dispersed alloy wires is due to the resistance to recrystallization imparted by the dispersoid.

Yun, Hee Mann↗

Velocity Fields of Axisymmetric Hydrogen-Air Counterflow Diffusion Flames from LDV, PIV, and Numerical Computation

Laminar fuel-air counterflow diffusion flames (CFDFs) were studied using axisymmetric convergent-nozzle and straight-tube opposed jet burners (OJBs). The subject diagnostics were used to probe a systematic set of H2/N2-air CFDFs over wide ranges of fuel input (22 to 100% Ha), and input axial strain rate (130 to 1700 Us) just upstream of the airside edge, for both plug-flow and parabolic input velocity profiles. Laser Doppler Velocimetry (LDV) was applied along the centerline of seeded air flows from a convergent nozzle OJB (7.2 mm i.d.), and Particle Imaging Velocimetry (PIV) was applied on the entire airside of both nozzle and tube OJBs (7 and 5 mm i.d.) to characterize global velocity structure. Data are compared to numerical results from a one-dimensional (1-D) CFDF code based on a stream function solution for a potential flow input boundary condition. Axial strain rate inputs at the airside edge of nozzle-OJB flows, using LDV and PIV, were consistent with 1-D impingement theory, and supported earlier diagnostic studies. The LDV results also characterized a heat-release hump. Radial strain rates in the flame substantially exceeded 1-D numerical predictions. Whereas the 1-D model closely predicted the max I min axial velocity ratio in the hot layer, it overpredicted its thickness. The results also support previously measured effects of plug-flow and parabolic input strain rates on CFDF extinction limits. Finally, the submillimeter-scale LDV and PIV diagnostics were tested under severe conditions, which reinforced their use with subcentimeter OJB tools to assess effects of aerodynamic strain, and fueVair composition, on laminar CFDF properties, including extinction.

Pellett, Gerald L.↗

Mechanical characterization of PMR-15 graphite/polyimide bolted joints

Data are presented for the static and viscoelastic performance of Celion 6000/PMR-15 graphite/polyimide composite belted joints over the 21 to 315 C temperature range. Two laminate configurations were obtained by sectioning a panel into subpanels oriented parallel and perpendicular to the laminate principal direction. Three replicates of each specimen geometry were tested at each of the test temperatures for the two laminate configurations, and failure load was defined as the maximum load attained as indicated by the load/deflection curve. Effects of strain-rate on strength and failure mode behavior were assessed at room temperature for strain rates of 0.002, 0.01, 0.10, and 1.00/s, and creep behavior was examined for the case of bearing deformations at temperatures of 21 and 177 C. Results are presented, including: (1) two distinct mechanisms were responsible for bearing failure and related to laminate configuration, (2) the + or - 45 deg plies carried the shearing load in composite bolted joints, and (3) the material exhibited strain-rate sensitivity which varied with laminate configuration.

Wilson, D. W.↗

Strain accumulation in the Shumagin Islands: Results of initial GPS measurements

Deformation in the Shumagin seismic gap has been monitored with repeated trilateration (EDM) in the 1980-1987 interval and with the Global Positioning System (GPS) in the 1987-1991 interval. The geodetic network extends for 100-km across the Shumagin Islands to the Alaska Peninsula. Results from the GPS surveys are consistent with those previously reported for the EDM surveys: we failed to detect significant strain accumulation in the N30 deg W direction of plate convergence. Using the method of simultaneous reduction for position and strain rates, we found the average rate of extension in the direction of plate convergence to be -25 +/- 25 nanostrain/yr (nstrain/yr) during the 1987-1991 interval of GPS surveys compared with -20 +/- 15 nstrain/yr during the 1981-1987 interval of complete EDM surveys. We found a marginally significant -26 +/- 12 nstrain/yr extension rate in the 1981-1991 interval covered by the combined EDM and GPS surveys. Strain rates are higher, but not significantly so, in the part of the network closest to the trench. Spatial variation in the deformation is observed in the 1980-1991 average station velocities, where three of the four stations closest to the trench have an arcward velocity of a few mm/yr. The observed strain rates are an order of magnitude lower than the -200 nstrain/yr rate predicted by dislocation models.

Larson, Kristine M.↗