Evaluation of self-sealing structures for space vehicle application
Self-sealing structures to protect pressurized space vehicle compartments in micrometeorite environment
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Self-sealing structures to protect pressurized space vehicle compartments in micrometeorite environment
Supporting and protecting frame structure and plug for empty thrust chamber assembly, handling, and shipping
Analytic and experimental studies have been conducted to evaluate a number of active cooling approaches to structural thermal protection for the Space Shuttle. The primary emphasis was directed toward the thermal protection system. Trade study results are presented for various heat shield material and TPS arrangements. Both metallic and reusable surface insulation (RSI) concepts were considered. Active systems heat sinks consisted of hydrogen, phase change materials, and expendable water. If consideration is given only to controlling the surface temperature, passive TPS was found to provide the most efficient system. Use of active cooling which incorporates some interior temperature control made the thermally less efficient RSI system more attractive.
A review is presented of an NASA program to develop light-weight beaded and tubular structural panels which can be applied where beaded external surfaces are acceptable aerodynamically or where primary structure is protected by heat shields. The design shapes were obtained with an optimization computer code which iterates geometric parameters to satisfy strength, stability and weight constraints. Methods of fabricating these new configurations are discussed. Nondestructive testing produced extensive combined compression, shear and bending test data on local buckling specimens and large panels. The optimized design concepts offer 25 to 40% weight savings compared to conventional stiffened sheet construction.
Cyclic creep response was investigated and design methods applicable to thermal protection system structures were developed. The steady-state (constant temperature and load) and cyclic creep response characteristics of four alloys were studied. Steady-state creep data were gathered through a literature survey to establish reference data bases. These data bases were used to develop empirical equations describing creep as a function of time, temperature, and stress and as a basis of comparison for test data. Steady-state creep tests and tensile cyclic tests were conducted. The following factors were investigated: material thickness and rolling direction; material cyclic creep response under varying loads and temperatures; constant stress and temperature cycles representing flight conditions; changing stresses present in a creeping beam as a result of stress redistribution; and complex stress and temperature profiles representative of space shuttle orbiter trajectories. A computer program was written, applying creep hardening theories and empirical equations for creep, to aid in analysis of test data. Results are considered applicable to a variety of structures which are cyclicly exposed to creep producing thermal environments.
HAL/S is a higher order language and system, now operational, adopted by NASA for programming Space Shuttle on-board software. Program reliability is enhanced through language clarity and readability, modularity through program structure, and protection of code and data. Salient features of HAL/S include output orientation, automatic checking (with strictly enforced compiler rules), the availability of linear algebra, real-time control, a statement-level simulator, and compiler transferability (for applying HAL/S to additional object and host computers). The compiler is described briefly.
Numerical solutions of the governing equations of motion of a liquid squeeze film damped forced vibration system were carried out to examine the feasibility of using a liquid squeeze film to cushion and protect large structures, such as buildings, located in areas of high seismic activity. The mathematical model used was that for a single degree of freedom squeeze film damped spring mass system. The input disturbance was simulated by curve fitting actual seismic data with an eleventh order Lagranging polynomial technique. Only the normal component of the seismic input was considered. The nonlinear, nonhomogeneous governing differential equation of motion was solved numerically to determine the transmissibility over a wide range of physical parameters using a fourth-order Runge-Kutta technique. It is determined that a liquid squeeze film used as a damping agent in a spring-mass system can significantly reduce the response amplitude for a seismic input disturbance.
Sections of the U.S. Airworthiness Standards which contribute to rotor integrity are explored. Reports published under NASA's Rotor Burst Protection program are included in current FAA studies to determine the weight penalty for two different levels of increased containment, and the penalty associated with protecting critical structure and systems, the passenger cabin, and the flight deck by strategic location of armor shields or deflector plates. Findings of the two studies will be used to propose revisions to regulations to reduce uncontained rotor failures.
Transonic pressure and wind tunnel studies were performed to determine the longitudinal and lateral aerodynamic characteristics of a single-stage-to-orbit vehicle which utilizes an all metallic, hot structure, thermal protection system resulting in low planform loading. The model was tested over a Mach number range from 0.3 to 4.63 for angles of attack from -4 deg to 32 deg at both 0 deg and 5 deg sideslip.
Stainless steel bolt fasteners have adequate grounding paths for protection of structures against lightning strikes. Fasteners particularly useful in sections where insulating material required, such as thermal panels of external storage tank.
Version of jaw miner operates without mechanical cutting and crushing. Forward-pointing jets of water dislodge and break up coal. Rearward-pointing jets further break up coal and force particles into slurry chamber. Oscillatingjet mechanism itself stays within "jaw" structure and protected from wear and tear associated with coal handling. All-jet machine generates even less dust than anger, therefore poses lesser explosion or health hazard.
Explorer 46 was launched into Earth orbit in August 1972 to evaluate the effectiveness of using double-wall structures to protect against meteoroids. The data from the Meteoroid Bumper Experiment on Explorer 46 is reexamined and it is concluded that most of the impacts originated from an Earth orbiting population. The probable source of this orbiting population is solid rocket motors fired in Earth orbit.
A new class of ethynyl-terminated oligomers and the process for preparing same are disclosed. Upon the application of heat, with or without a catalyst, the ethynyl groups react to provide crosslinking and chain extension to increase the polymer use temperature and improve the polymer solvent resistance. These improved polyesters are potentially useful in packaging, magnetic tapes, capacitors, industrial belting, protective coatings, structural adhesives and composite matrices.
The low-earth orbit rendezvous capability of a conceptual transatmospheric vehicle is analyzed for two endo-/exo-atmospheric ascent missions. Both cases involve coasting aerodynamic maneuvers starting from the burn-out conditions corresponding to air-breathing propulsion systems that achieve orbital velocity within the atmosphere. The powered phase of the ascent trajectories approximate constant dynamic pressure, fuel-efficient flightpaths typically flown by supersonic aircraft. The aeromaneuvering coast phases of the ascent include both coplanar (to determine altitude capability without plane-inclination changes) and aeroturning to LEO rendezvous at 400 km altitude (to assess plane-change capability). The coast-phase ascent maneuvers are correlated with G-load requirements and aerothermodynamic heating characteristics at two critical locations on the vehicle surface (i.e., the nose stagnation point and the body centerline). The results are correlated and recommendations are made concerning thermal protection and structural requirements.
An aerobrake design that has matured over several years of development accounting for all of the important flow phenomenology which are characteristic of aerobraking vehicles is proposed as the mission baseline. Flight regimes and aerothermal environments for both Mars and Earth entry are calculated using advanced methods to account for real-gas, thermochemical, relaxation effects. The results are correlated with thermal-protection and structural requirements and mission performance capability. The importance of nonequilibrium radiative heating for Earth aerocapture is demonstrated. It is suggested that two aerobrakes of different sizes will produce optimal performance for the three phases of the mission (i.e., one aerobrake for Mars aerocapture and descent of the surface lander and another for Earth return).
An aerobrake design accounting for all of the important flow phenomenology which are characteristic of aerobraking vehicles is proposed as the mission baseline. Flight regimes and aerothermal environments for both Mars and earth entry are calculated using advanced methods to account for real-gas, thermochemical, relaxation effects. The results are correlated with thermal-protection and structural requirements and mission performance capability. The importance of nonequilibrium radiative heating for earth aerocapture is demonstrated. It is suggested that two aerobrakes of different sizes will produce optimal performance for the three phases of the mission (i.e., one aerobrake for Mars aerocapture and descent of the surface lander and another for earth return).
A temperature sensor is described which consists of a silicon etalon that is sputtered directly onto the end of an optical fiber. A two-layer protective cap structure is used to improve the sensor's long-term stability. The sensor's output is wavelength encoded to provide a high degree of immunity from cable and connector effects. This sensor is extremely compact and potentially inexpensive.
The analysis done in developing a recovery system for the Shuttle-C cargo vehicle is presented. This recovery system is comprised of a reentry capsule which houses the vehicles avionics. The avionics are contained in a single package which is extracted from the capsule by the parachute recovery system. The Shuttle-C will be able to satisfy NASA's design and mission requirements. Included, is an analysis of the structural, thermal protection, and parachute recovery systems. A discussion of the merits of the proposed system is also included.