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At least 181 records · Page 10
All sourcesNASA NTRSDOE OSTI
DOE OSTI2019

Effects of Process Control Agents on Characteristics of Cu-Ta Nanocomposite during Milling and Subsequent Sintering

Effects of type and concentration of process control agent on characteristics of the nanocrystalline Cu-1Ta nanocomposite during milling and subsequent sintering were investigated. Microstructural analyses showed that addition of stearic acid (SA) into Cu-1Ta mixture was more effective compared to toluene. The results revealed that application of 2% SA provided a significant dissolution of Ta in Cu lattice after milling for 32 h; however, the extended milling encouraged Ta rejection and increased the crystallite size. Reduction of SA to 1% resulted in a narrower crystallite size distribution with mean size of 18.5 nm. The mechanical and physical tests also indicated that addition of 1% SA rather than 2% toluene caused an increase of 33% in electrical conductivity with nearly no change in micro-hardness.

36 MATERIALS SCIENCE↗
DOE OSTI2015

Recycling process for recovery of gallium from GaN an e-waste of LED industry through ball milling, annealing and leaching

Waste dust generated during manufacturing of LED contains significant amounts of gallium and indium, needs suitable treatment and can be an important resource for recovery. The LED industry waste dust contains primarily gallium as GaN. Leaching followed by purification technology is the green and clean technology. To develop treatment and recycling technology of these GaN bearing e-waste, leaching is the primary stage. In our current investigation possible process for treatment and quantitative leaching of gallium and indium from the GaN bearing e-waste or waste of LED industry dust has been developed. To recycle the waste and quantitative leaching of gallium, two different process flow sheets have been proposed. In one, process first the GaN of the waste the LED industry dust was leached at the optimum condition. Subsequently, the leach residue was mixed with Na{sub 2}CO{sub 3}, ball milled followed by annealing, again leached to recover gallium. In the second process, the waste LED industry dust was mixed with Na{sub 2}CO{sub 3}, after ball milling and annealing, followed acidic leaching. Without pretreatment, the gallium leaching was only 4.91 w/w % using 4 M HCl, 100 °C and pulp density of 20 g/L. After mechano-chemical processing, both these processes achieved 73.68 w/w % of gallium leaching at their optimum condition. The developed process can treat and recycle any e-waste containing GaN through ball milling, annealing and leaching. - Highlights: • Simplest process for treatment of GaN an LED industry waste developed. • The process developed recovers gallium from waste LED waste dust. • Thermal analysis and phase properties of GaN to Ga{sub 2}O{sub 3} and GaN to NaGaO{sub 2} revealed. • Solid-state chemistry involved in this process reported. • Quantitative leaching of the GaN was achieved.

54 ENVIRONMENTAL SCIENCES↗
DOE OSTI2020

Exploring the relationship between solvent-assisted ball milling, particle size, and sintering temperature in garnet-type solid electrolytes

Garnet-type solid electrolytes, such as Li 6.4 La 3 Zr 1.4 Ta 0.6 O 12 (LLZTO), are promising materials for solid-state batteries, but processing remains a challenge, in part due to the high sintering temperature required for densification. Additionally, this temperature can be lowered by decreasing the initial particle size via solvent-assisted ball milling, but the relationship between solvent choice, particle properties, sintering behavior, and ionic conductivity is not well understood. In this work, we systematically explore these parameters, showing that milling in commonly used protic solvents, such as alcohols, effectively decreases the particle size but results in lithium loss (through Li + /H + exchange) that leads to poor sintering. By contrast, milling in aprotic solvents with surfactant reduces the particle size to ~220 nm without lithium loss, enabling the fabrication of dense samples (5.1 g/cm 3 ) with good ionic conductivity (0.43 mS/cm at 25 °C) at a lower sintering temperature (1000 °C). We compare ionic conductivities and activation energies for samples prepared with different particle sizes and sintering temperatures and use multiphase-field simulations to identify the mass transport and microstructural mechanisms responsible for the observed sintering dependence on particle size. These results further clarify the relationship between processing parameters and performance and represent important progress toward overcoming fabrication challenges for these materials.

25 ENERGY STORAGE↗
DOE OSTI2015

New FCC Mg–Zr and Mg–Zr–ti deuterides obtained by reactive milling

Results for binary Mg–Zr and ternary Mg–Zr–Ti mixtures ball milled at room temperature under reactive deuterium atmosphere (5.6–6.7 MPa) are reported. X-ray and neutron powder diffraction combined with Rietveld refinements show that two new cubic phases were formed during milling. Mg{sub 0.40}Zr{sub 0.60}D{sub 1.78} and Mg{sub 0.40}Zr{sub 0.26}Ti{sub 0.34}D{sub 1.98} crystallize with disordered face centered cubic metal atom arrangements. Results of differential scanning calorimetry and termogravimetric measurements demonstrate that both deuterides desorb deuterium at lower temperatures than MgD{sub 2}, ZrD{sub 2} or TiD{sub 2}; 528 and 575 K in the Mg–Zr–D and Mg–Zr–Ti–D system, respectively. Interestingly, Mg{sub 0.40}Zr{sub 0.26}Ti{sub 0.34}D{sub 1.98} stores deuterium reversibly at 673 K and 10 MPa of D{sub 2}. - Graphical abstract: High resolution SR-PXD patterns obtained for Mg{sub 0.40}Zr{sub 0.60}D{sub 1.78} and first time reported Mg{sub 0.40}Zr{sub 0.26}Ti{sub 0.34}D{sub 1.98}. - Highlights: • Synthesis and characterization of Mg{sub 0.40}Zr{sub 0.60}D{sub 1.78} and Mg{sub 0.40}Zr{sub 0.26}Ti{sub 0.34}D{sub 1.98}. • New deuterides obtained by milling under H{sub 2} gas pressure in the order of a few MPa. • Phases desorb deuterium at temperature lower than corresponding binary deuterides. • Mg{sub 0.40}Zr{sub 0.26}Ti{sub 0.34}D{sub 1.98} stores hydrogen reversibly at 673 K and 10 MPa of D{sub 2}.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Preparation of Mo-Re-C samples containing Mo{sub 7}Re{sub 13}C with the β-Mn-type structure by solid state reaction of planetary-ball-milled powder mixtures of Mo, Re and C, and their crystal structures and superconductivity

Mo-Re-C compounds containing Mo{sub 7}Re{sub 13}C with the β-Mn structure were synthesized with high-melting-temperature metals Mo, Re, and C powders using a conventional solid state method with a planetary ball milling machine instead of the arc melting method. Use of the ball milling machine was necessary to obtain Mo{sub 7}Re{sub 13}C with the β-Mn structure using the solid state method. Almost single-phase Mo{sub 7}Re{sub 13}C with a trace of impurity were obtained using the synthesis method. By XRF and lattice parameter measurements on the samples, Fe element existed in the compound synthesized using the planetary ball milling machine with a pot and balls made of steel, though Fe element was not detected in the compound synthesized using a pot and balls made of tungsten carbide. The former compound containg the Fe atom did not show superconductivity but the latter compound without the Fe atom showed superconductivity at 6.1 K. - Graphical abstract: Temperature dependence of the magnetic susceptibility measured under 10 Oe for the superconducting PBM-T samples without Fe element and non-superconducting PBM-S with Fe element. The inset is the enlarged view of the data for the PBM-S sample.

36 MATERIALS SCIENCE↗
DOE OSTI2023

Improving knife milling performance for biomass preprocessing by using advanced blade materials

Mechanical preprocessing of biomass, including size reduction, is a crucial step in converting biomass into biofuel. However, feedstock inevitably contains abrasive intrinsic and extrinsic inorganics that may cause excessive tool wear in preprocessing. Here, this work demonstrates that performance of a knife mill can be significantly improved by applying a more wear-resistant blade material. A series of full-scale knife mill tests were performed for size reduction of forest residue using blades of tungsten carbide (WC–Co), iron-borided tool steel, and diamond-like carbon (DLC) coated tool steel. Blade material loss was quantified in correlation to the amount of feedstock processed and wear mechanisms were investigated via worn surface characterization. While the thin DLC coating was removed quickly, the WC-Co and iron-borided blades improved the tool life by 8X and 3X compared with the M2 tool steel blades (baseline), respectively. The in-situ throughput and power consumption measurements provided additional insights. The WC-Co and iron-borided blades had ~3X higher throughput than the baseline blades by the end of the test with lower normalized power consumption. The experimental results were then used as input for a techno-economic analysis, which suggested that the more wear resistant blades could cut the knife milling cost by $2–3 per ton of biomass processed with downtime reduced by 65–85%.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Describing the Influence of Ball-milling on the Amorphization of Flubendazole Using the PDF and RMC Methods with X-ray Powder Diffraction Data

Flubendazole (FBZ) is a poorly water-soluble drug, and different methodologies have been proposed to improve its oral bioavailability. Obtaining the amorphous drug phase is an alternative to improve its water solubility. Several techniques for drug amorphization, such as spray drying, lyophilization, melt quenching, solvent-evaporation, and ball milling, can yield various types of structural disorder and possibly render variations in physicochemical properties. Herein, we focus on evaluating the influence of the ball-milling process on the amorphization of FBZ. The characterization of the average global and local structures before, during, and after the milling process is described by sequential Rietveld refinements, pair distribution function analysis, and the Reverse Monte Carlo method. In conclusion, we show that preserving the local structure (nearest molecules) can be responsible for avoiding the fast structure recrystallization commonly observed when using the solvent-evaporation process for the studied drug.

60 APPLIED LIFE SCIENCES↗
DOE OSTI2011

Lattice studies of ground state wave functionals for Yang-Mills theory in Coulomb gauge

Yang-Mills theory in Coulomb gauge has the remarkable property that Gauss' law can be resolved exactly which allows to apply familiar concepts from quantum mechanics. However, the exact form of the vacuum wave functional is still unknown. We study Creutz ratios and low order Green functions of a discretised lattice version of two candidates for the vacuum wave functional: the infrared limit of the Greensite-Olejnik approach (which amounts to a dimensionally reduced form of Yang-Mills theory), and the Gaussian wave functional. In both cases, we also investigate the existence of center vortices and their influence on the infrared properties of the models. Our findings are compared with recent lattice data obtained in full Yang-Mills theory.

72 PHYSICS OF ELEMENTARY PARTICLES AND FIELDS↗
DOE OSTI2011

Modelling Of Residual Stresses Induced By High Speed Milling Process

Maintenance processes used in heavy industries often include high speed milling operations. The reliability of the post-process material state has to be studied. Numerical simulation appears to be a very interesting way to supply an efficient residual stresses (RS) distribution prediction.Because the adiabatic shear band and the serrated chip shaping are features of the austenitic stainless steel high speed machining, a 2D high speed orthogonal cutting model is briefly presented. This finite element model, developed on Forge registered software, is based on data taken from Outeiro and al.'s paper [1]. A new behaviour law fully coupling Johnson-Cook's constitutive law and Latham and Cockcroft's damage model is detailed in this paper. It ensures results that fit those found in literature.Then, the numerical tools used on the 2D model are integrated to a 3D high speed milling model. Residual stresses distribution is analysed, on the surface and into the depth of the material. Various revolutions and passes of the two teeth hemispheric mill on the workpiece are simulated. Thus the sensitivity of the residual stresses generation to the cutting conditions can be discussed. In order to validate the 3D model, a comparison of the cutting forces measured by EDF R and D to those given by numerical simulations is achieved.

36 MATERIALS SCIENCE↗
DOE OSTI2011

Anisotropy induced large exchange bias behavior in ball milled Ni-Co-Mn-Sb alloys

We report the effect of decrease in the grain size on the structural, magnetic and exchange bias (EB) behavior in ball milled Ni{sub 50-x}Co{sub x}Mn{sub 38}Sb{sub 12} (x=0 and 5) Heusler alloys. The existence of a wide range of grain sizes in the ball milled samples results in dramatic changes in the structural and magnetic properties. For x=0, a large EB field of 3.2 kOe is observed in the ball milled sample, compared to a value of 245 Oe of the bulk sample. This increase is attributed to the enhanced exchange coupling between the soft and hard magnetic particles.

36 MATERIALS SCIENCE↗
DOE OSTI2012

Effect of milling time on magnetic properties and structures of bulk Sm-Co/{alpha}-(Fe, Co) nanocomposite magnets

Bulk Sm-Co/{alpha}-(Fe,Co) nanocomposite magnets were fabricated by hot pressing composite powders prepared by high-energy ball milling of magnetically hard SmCo{sub 5} powder and magnetically soft Fe powder. The bulk magnets had a nanocomposite structure consisting of Sm-Co matrix (1:5 H and 1:7 H phases) and {alpha}-(Fe,Co) phases. The Fe-Co particles were distributed uniformly in the Sm-Co matrix. The milling time strongly affects the structures and the magnetic properties of the bulk magnets. Increasing milling time led to a decrease of the amount of 1:5 H phase, an increase in the phase fraction of the 1:7 H phase, and a decrease in the amount of soft phase, which resulted in an increase in magnetization and a decrease in coercivity. Scanning electron microscopy (SEM)/energy dispersive spectroscopy (EDS) analyses revealed that inter-diffusion took place between the Sm-Co matrix and Fe particles during the processing.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Towards sub-200 nm nano-structuring of linear giant magneto-resistive spin valves by a direct focused ion beam milling process

In this work, we present a detailed investigation of a focused ion beam (FIB) assisted nano-structuring process for giant magneto-resistive (GMR) spin valve sensors. We have performed a quantitative study of the dependence of the GMR ratio as well as the sensor resistance on the ion dose, which is implanted in the active region of our sensors. These findings are correlated with the decrease of magneto-resistive properties after micro- and nano-structuring by the FIB and reveal the importance of ion damage which limits the applicability of FIB milling to GMR devices in the low μm range. Deposition of a protective layer (50 nm SiO{sub 2}) on top of the sensor structure before milling leads to a preservation of the magneto-resistive properties after the milling procedure down to sensor dimensions of ∼300 nm. The reduction of the sensor dimensions to the nanometer regime is accompanied by a shift of the GMR curves, and a modification of the saturation behavior. Both effects can be explained by a micromagnetic model including the magnetic interaction of free and pinned layer as well as the effect of the demagnetizing field of the free layer on the sensor behavior. The results demonstrate that the FIB technology can be successfully used to prepare spintronic nanostructures.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2014

High temperature ferromagnetism in Ni doped ZnO nanoparticles: Milling time dependence

We report on the room temperature ferromagnetism (RT FM) in the Zn{sub 1−x}Ni{sub x}O (x = 0, 0.03, and 0.05) nanoparticles (NPs) synthesized by a ball milling technique. X-ray diffraction analysis confirms the single crystalline ZnO wurtzite structure with presence of small intensity secondary phase related peak which disappear with increasing milling time for Ni doped samples. HRTEM lattice images show that the doped NPs are single crystalline with a dspacing of 2.44 Å. Energy-dispersive X-ray spectroscopy analysis confirms the presence of Ni ions in the ZnO matrix. Magnetic measurement (RT) exhibits the hysteresis loop with saturation magnetization (M{sub s}) of 1.6–2.56 (emu/g) and coercive field (H{sub c}) of 296–322 Oe. M-T measurement shows a Curie temperature of the order of 325°C for 3% Ni doped sample. Micro -Raman studies show doping/disorder induced additional modes at ∼510, 547, 572 cm{sup −1} in addition to 437 cm{sup −1} peak of pure ZnO. UV-Vis absorption spectra illustrate band gap shift due to doping. Alteration of M{sub s} value with the variation of doping concentration and milling time has been studied and discussed.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2016

Reformulations of the Yang-Mills theory toward quark confinement and mass gap

We propose the reformulations of the SU (N) Yang-Mills theory toward quark confinement and mass gap. In fact, we have given a new framework for reformulating the SU (N) Yang-Mills theory using new field variables. This includes the preceding works given by Cho, Faddeev and Niemi, as a special case called the maximal option in our reformulations. The advantage of our reformulations is that the original non-Abelian gauge field variables can be changed into the new field variables such that one of them called the restricted field gives the dominant contribution to quark confinement in the gauge-independent way. Our reformulations can be combined with the SU (N) extension of the Diakonov-Petrov version of the non-Abelian Stokes theorem for the Wilson loop operator to give a gauge-invariant definition for the magnetic monopole in the SU (N) Yang-Mills theory without the scalar field. In the so-called minimal option, especially, the restricted field is non-Abelian and involves the non-Abelian magnetic monopole with the stability group U (N− 1). This suggests the non-Abelian dual superconductivity picture for quark confinement. This should be compared with the maximal option: the restricted field is Abelian and involves only the Abelian magnetic monopoles with the stability group U(1){sup N−1}, just like the Abelian projection. We give some applications of this reformulation, e.g., the stability for the homogeneous chromomagnetic condensation of the Savvidy type, the large N treatment for deriving the dimensional transmutation and understanding the mass gap, and also the numerical simulations on a lattice which are given by Dr. Shibata in a subsequent talk.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗
DOE OSTI2026

The properties of the nitrogen-vacancy center in milled chemical vapor deposition nanodiamonds

Fluorescent nanodiamonds (FNDs) containing negatively charged nitrogen-vacancy (NV − ) centers are vital for many emerging quantum sensing applications from magnetometry to intracellular sensing in biology. However, developing a scalable fabrication method for FNDs hosting color centers with consistent bulk-like photoluminescence (PL) and spin coherence properties remains a highly desired but unrealized goal. Here, we investigate optimized ball milling of single-crystal diamonds produced via chemical vapor deposition (CVD) and containing 2 ppm of substitutional nitrogen and 0.3 ppm of NV − to achieve this goal. The NV charge state, PL lifetime, and spin properties of bulk CVD diamond samples are directly compared to milled CVD FNDs and commercial high-pressure high-temperature (HPHT) FNDs. We find that on average, the relative contribution of the NV − charge state to the total NV PL is lower and the NV PL lifetime is longer in CVD FNDs compared to HPHT FNDs, both likely due to the lower N s 0 concentration in CVD FNDs. The CVD bulk and CVD FNDs on average show similar average T 1 spin relaxation times of 3.2 ± 0.7 ms and 4.7 ± 1.6 ms, respectively, compared to 0.17 ± 0.01 ms for commercial HPHT FNDs. Our results demonstrate that ball milling of CVD diamonds enables the large-scale fabrication of NV ensembles in FNDs with bulk-like T 1 spin relaxation properties.

chemical vapor deposition↗
DOE OSTI2013

Dispersion and thermal analysis of carbon nanotube reinforced AA 4032 alloy produced by high energy ball milling

In this work, multi-walled carbon nanotubes (MWNTs) were successfully reinforced in AA 4032 nanocrystalline matrix. The elemental powders of AA 4032 composites were mechanically alloyed in the high energy ball mill for 30 h to get nanocrystalline structure. The carbon nanotubes (CNTs) were added at the 29th hour of ball milling process. The morphological changes during milling were studied, using scanning electron microscope analysis and the distribution of the CNTs within the aluminum matrix was successfully revealed, using transmission electron microscope analysis. The results show that the CNTs are effectively distributed within the aluminum matrix without any structural damage. The variation in the melting point was studied using simultaneous thermal analyzer.

77 NANOSCIENCE AND NANOTECHNOLOGY↗
DOE OSTI2013

Cosmological models with Yang-Mills fields

Cosmological models with an SU(2) Yang-Mills field are studied. For a specific model with a minimally coupled Yang-Mills Lagrangian, which includes an arbitrary function of the second-order term and a fourth-order term, a corresponding reconstruction program is proposed. It is shown that the model with minimal coupling has no de Sitter solutions, for any nontrivial function of the second-order term. To get de Sitter solutions, a gravitational model with nonminimally coupled Yang-Mills fields is then investigated. It is shown that the model with non-minimal coupling has in fact a de Sitter solution, even in absence of the cosmological constant term.

72 PHYSICS OF ELEMENTARY PARTICLES AND FIELDS↗
DOE OSTI2019

Microstructural and basic mechanical characteristics of ZA27 alloy-based nanocomposites synthesized by mechanical milling and compocasting

Particulate nanocomposites with the base of ZA27 alloy were synthesized using an innovative route, which includes mechanical milling and compocasting. Scrap from the matrix alloy and ceramic nanoreinforcements were mechanically milled using the ball-milling technique, which led to the formation of composite microparticles. The use of these particles in the compocasting process provided better wettability of ceramic nanoreinforcements in the semi-solid metal matrix, which resulted in a relatively good dispersion of the nanoreinforcements in nanocomposite castings. The presence of nanoreinforcements led to the grain refinement in the matrix of nanocomposites. The mechanical properties of the synthesized nanocomposites are improved and compared with the properties of the metal matrix. The observed increase in the hardness of nanocomposites with Al2O3 nanoreinforcements (20–30 nm) was 6.5% to 10.8%, while the yield strength of these nanocomposites has increased by 12.2% to 23.2%. The hardness and compressive yield strength of the nanocomposites with Al2O3 nanoparticles (100 nm) increased by 1.7% to 8.0% and 2.3% to 8.3%, respectively. The increase in hardness of the nanocomposites with SiC nanoparticles (50 nm) was 11.5% to 20.6%, while the increase in the yield strength was 15.6% to 24.5%. The greatest contribution to the overall strengthening in the synthesized nanocomposites is the result of increased dislocation density due to the difference in coefficients of thermal expansion for the matrix alloy and nanoreinforcements. © The Author(s) 2018.

60 APPLIED LIFE SCIENCES↗