Development of Laser Powder Directed Energy Deposited NASA HR-1 to Optimize Properties for Liquid Rocket Engine Applications
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Additive Manufacturing↗
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Results for “laser directionality”
Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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Temperature dependent tensile behavior of additively manufactured HAYNES® 214: A comparative study between laser powder bed fusion and laser powder directed energy deposition
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Shaharyar Baig↗
Mechanical properties of laser powder directed energy deposited NASA HR-1 superalloy: Effects of powder reuse and part orientation
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Arash Soltani-Tehrani↗
Large Nuclear Detector Array Interconnection by Direct-Write Laser Chemical Vapor Deposition (CVD)
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46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗
γ-ray spectrometry for diagnosing high-repetition-rate Laser Direct-Drive Inertial-Fusion-Energy implosions.
Abstract not provided.
Frenje, Johan↗
Temporal resolution and fidelity enhancement of arbitrary waveforms
An apparatus, comprising: Mach-Zehnder modulators (MZMs) numbered MZM #1 to MZM #n that exhibit nonlinearity between an input electrical domain signal and an output optical domain signal; a waveform source for applying a first voltage waveform to a first optical arm of said MZM #1; a laser source configured to direct laser light into the two arms of at least said MZM #1 to produce a first output optical domain signal; the apparatus being provided for utilizing said first output optical signal and the nonlinearities of MZMs numbered MZM #2 to said MZM #n to produce a final output voltage waveform that, compared to said input voltage, comprises at least one of: a shorter rise time, a shorter fall time, an increased signal temporal resolution or small signal dynamic range, an increased vertical resolution for small signals or large signals, a reduced noise on small signals or large signals and an increased bandwidth.
Muir, Ryan D.↗
Nonuniform Absorption and Scattered Light in Direct-Drive Implosions Driven by Polarization Smoothing
Laser-direct-drive symmetric implosions on OMEGA illuminate a target with 60 laser beams and are designed to produce spherical implosions. Each beam is smoothed using orthogonal polarizations obtained by passing through distributed polarization rotators (DPR’s). Observations of the scattered light from OMEGA implosions do not show the expected symmetry and have much larger variation than standard predictions. For the first time, we have quantified the scattered-light nonuniformity from individual beams and identified the DPR’s as the source of the enhanced nonuniformity. An instrument was invented that isolated and measured the variation in the intensity and polarization of the light scattered from each OMEGA beam. The asymmetric intensity and polarization measurements are explained when the on-target offsets between the two orthogonal polarizations produced by the DPR’s are modeled using a 3-D cross-beam energy transfer (CBET) code that tracks the polarizations of each beam. The time-integrated nonuniformity in laser absorption and scattered light due to CBET and the DPR polarization offsets during high-performance OMEGA implosions is predicted to be significant and dominated by low spherical harmonic mode numbers. Further, the nonuniformity is predicted to be greatly reduced by replacing the DPR’s with new optics that create smaller offsets.
70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
Comparison of powder bed fusion and directed energy deposition for tailoring mechanical properties of traditionally brittle alloys
The mechanical performance of an Fe-Co intermetallic alloy processed by laser powder bed fusion (L-PBF) and laser directed energy deposition (L-DED) additive manufacturing is compared. L-PBF material was characterized by high strength (500–550 MPa) and high ductility (35%) in tension, corresponding to a ~250% increase in strength and an order-of-magnitude improvement in ductility relative to conventional material. Conversely, L-DED material exhibited similarly poor tensile properties to the conventional wrought alloy, with low strength (200–300 MPa) and low ductility (0–2.7%). Finally, the disparity in properties between L-PBF and L-DED material is discussed in the context of the fundamental differences between manufacturing methods.
36 MATERIALS SCIENCE↗
A Prediction Method for Catchment Efficiency Loss due to Coaxial Nozzle Wear in Powder Fed Directed Energy Deposition Systems
Abstract Powder fed laser directed energy deposition systems show significant promise and their widespread adoption could greatly advance manufacturing technology; however, a significant amount of gas atomized metal powder is wasted during material deposition. As contaminated powder must be collected and disposed of as hazardous waste, this process is often criticized for its low catchment efficiency. This presents potential implementation and scaling issues, as widespread use of this technology would directly increase the amount of contaminated powder in need of safe disposal. A direct contribution to this waste issue was identified in past work as wearing exterior and interior surfaces on a replaceable nozzle component within the additive head of such a system integrated into a hybrid manufacturing machine tool. A computational fluid dynamics simulation is developed specifically for use within the manufacturing process by predicting catchment efficiency losses before a deposition operation is performed. The model is robust enough to calculate a catchment efficiency estimate within a reasonable transition time before deposition and is designed to replace visual estimation of nozzle deterioration by the machine operator. Both of two previously identified wear modes are represented in the simulation. Their effects on powder stream geometry are discussed in detail and the results are compared with in-situ measurements of powder stream geometry and concentrations. The resulting work contributes to the growing understanding of using prediction and prevention methods on catchment efficiency related part defects within these systems.
DeWitte, Lisa↗
Laser-based three-dimensional manufacturing technologies for rechargeable batteries
Laser three-dimensional (3D) manufacturing technologies have gained substantial attention to fabricate 3D structured electrochemical rechargeable batteries. Laser 3D manufacturing techniques offer excellent 3D microstructure controllability, good design flexibility, process simplicity, and high energy and cost efficiencies, which are beneficial for rechargeable battery cell manufacturing. In this review, notable progress in development of the rechargeable battery cells via laser 3D manufacturing techniques is introduced and discussed. The basic concepts and remarkable achievements of four representative laser 3D manufacturing techniques such as selective laser sintering (or melting) techniques, direct laser writing for graphene-based electrodes, laser-induced forward transfer technique and laser ablation subtractive manufacturing are highlighted. Finally, major challenges and prospects of the laser 3D manufacturing technologies for battery cell manufacturing will be provided.
25 ENERGY STORAGE↗
Machine-Learning Enabled Evaluation of Probability of Piping Degradation In Secondary Systems of Nuclear Power Plants
The transition to condition-based, risk-informed automated maintenance will contribute to a significant reduction of operations and maintenance costs that account for the majority of nuclear power generation costs. Furthermore, of the operations and maintenance costs in U.S. plants, approximately 80% are labor costs. To address the issue of rising operating costs and economic viability, technologies used to perform online monitoring of piping and other secondary system structural components in commercial nuclear power plants (NPPs) are under evaluation. These online monitoring systems have the potential to identify when a more detailed inspection is needed using real time measurements, rather than at a pre-determined inspection interval thus reducing the maintenance cost. This paper describes distributed high-temperature stable fiber sensors fabricated in optical fibers through a roll-to-roll laser direct writing process using femtosecond lasers. Using phase-sensitive optical time domain reflectometry, distributed acoustic and vibration sensors can be developed and deployed to critical components and systems in NPPs to perform active measurements with spatial resolution down to 0.5-meter throughout the piping systems. Complex acoustic and vibration signatures harnessed by distributed sensors are registered and analyzed by artificial intelligence algorithms for degradation detection and flaw identification. Piping elbows with machined-in flaws were instrumented with fiber sensors. High-spatial-resolution data were used to develop and validate machine learning algorithms, including both linear and nonlinear regression, and classification. Additionally, classification and sensor analysis were also performed for data analysis. The paper concludes with recommendations and future work on applications of machine learning enabled high-resolution fiber sensors for piping degradation monitoring in current or future NPPs.
46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗
Light-Directed Ranging System Implementing Single Camera System for Telerobotics Applications
A laser-directed ranging system has utility for use in various fields, such as telerobotics applications and other applications involving physically handicapped individuals. The ranging system includes a single video camera and a directional light source such as a laser mounted on a camera platform, and a remotely positioned operator. In one embodiment, the position of the camera platform is controlled by three servo motors to orient the roll axis, pitch axis and yaw axis of the video cameras, based upon an operator input such as head motion. The laser is offset vertically and horizontally from the camera, and the laser/camera platform is directed by the user to point the laser and the camera toward a target device. The image produced by the video camera is processed to eliminate all background images except for the spot created by the laser. This processing is performed by creating a digital image of the target prior to illumination by the laser, and then eliminating common pixels from the subsequent digital image which includes the laser spot. A reference point is defined at a point in the video frame, which may be located outside of the image area of the camera. The disparity between the digital image of the laser spot and the reference point is calculated for use in a ranging analysis to determine range to the target.
Wells, Dennis L.↗
Exploration of polar direct drive wetted foam concepts for neutron sources on the National Ignition Facility laser
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Physics - Plasma physics↗
CBET-induced nonuniformity in direct-drive implosions on OMEGA [Slides]
Three dimensional polarization-dependent CBET plus beam balance and pointing are required to model nonuniformity in direct-drive implosions on OMEGA. Uniform laser energy absorption is essential for successful laser-direct-drive inertial confinement fusion but a growing body of evidence suggests OMEGA implosions are more asymmetric than predictions. By measuring the intensity and polarization of light scattered from individual beams, we have identified OMEGA’s polarization smoothing via distributed polarization rotators (DPR’s) as one previously unrealized source of nonuniformity. Polarization-dependent CBET along with beam energy balance, and beam pointing require three-dimensional modeling. Laser absorption mode 1 predictions from a fully three-dimensional CBET model correlate well with the observed direction of the core flow.
70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
Relativistically transparent magnetic filaments: scaling laws, initial results and prospects for strong-field QED studies
Abstract Relativistic transparency enables volumetric laser interaction with overdense plasmas and direct laser acceleration of electrons to relativistic velocities. The dense electron current generates a magnetic filament with field strength of the order of the laser amplitude (>10 5 T). The magnetic filament traps the electrons radially, enabling efficient acceleration and conversion of laser energy into MeV photons by electron oscillations in the filament. The use of microstructured targets stabilizes the hosing instabilities associated with relativistically transparent interactions, resulting in robust and repeatable production of this phenomenon. Analytical scaling laws are derived to describe the radiated photon spectrum and energy from the magnetic filament phenomenon in terms of the laser intensity, focal radius, pulse duration, and the plasma density. These scaling laws are compared to 3D particle-in-cell (PIC) simulations, demonstrating agreement over two regimes of focal radius. Preliminary experiments to study this phenomenon at moderate intensity ( a 0 ∼ 30) were performed on the Texas Petawatt Laser. Experimental signatures of the magnetic filament phenomenon are observed in the electron and photon spectra recorded in a subset of these experiments that is consistent with the experimental design, analytical scaling and 3D PIC simulations. Implications for future experimental campaigns are discussed.
72 PHYSICS OF ELEMENTARY PARTICLES AND FIELDS↗
Ultrabroad-band x-ray source using a picosecond, laser-driven plasma accelerator
An ultrabroad-band x-ray source, with photon energies from 10 keV to >1 MeV, based on a picosecond laser-driven plasma accelerator, is characterized and used to radiograph high-energy-density-science relevant targets. The measured yield of 10 12 photons/shot is reaching the necessary photon yields to radiograph, in a single shot, high areal density objects and matter under extreme conditions. By focusing a short laser pulse (120 J, 1 ps) into a gas jet, a < 100 mrad electron beam with energies up to 350 MeV and up to 70 nC of charge was produced by a combination of laser self-modulation instability and direct laser acceleration. A foil placed at the exit of the gas jet is used to convert part of the electron beam energy into x rays through inverse bremsstrahlung and/or inverse Compton scattering, generating a bright, broad-band, high-photon-energy beam. This beam is used to radiograph a gold half hohlraum with a high-density sphere inside with relevant characteristics for high-energy-density science and inertial confinement fusion.
70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
Experimental and numerical evaluation of laser shinethrough in polystyrene at 3 ω and 4 ω laser frequencies
In laser-direct-drive inertial confinement fusion (ICF), laser shinethrough is the process associated with laser propagation through the target plastic ablator, polystyrene is often used in ICF experiments, and leads to energy deposition in the target until the critical density is established at the ablator front surface. This process causes material modifications that may change the shock propagation and lead to density and pressure perturbations at the interface between the polystyrene and cryogenic deuterium-tritium (DT) layer. This work reports on experimental observations and numerical investigations of laser shinethrough at the third and the fourth harmonic of ICF class laser systems (1 ω corresponds to a wavelength of ∼1.06 μm ). The experiments evidence that, at 4 ω , the laser is absorbed over a distance of about a few microns and laser shinethrough is completely eliminated in contrast with the behavior at 3 ω . These experimental observations are reproduced by numerical simulations. The laser fluence required to reach the critical density at the ablator front surface is also found to be more than one order of magnitude higher at the third harmonic. Finally, modeling suggests that the back surface of the ablator exhibits ion temperatures greater than the melting temperature of cryogenic DT and electron pressure larger than the bulk and shear moduli of cryogenic DT for the case of using a 3 ω laser.
Pineau, A. [Univ. of Rochester, NY (United States)↗
Electron energy gain due to a laser frequency modulation experienced by electron during betatron motion
Direct laser acceleration of electrons is an important energy deposition mechanism for laser-irradiated plasmas that is particularly effective at relativistic laser intensities in the presence of quasi-static laser-driven plasma electric and magnetic fields. These radial electric and azimuthal magnetic fields provide transverse electron confinement by inducing betatron oscillations of forward-moving electrons undergoing laser acceleration. Electrons are said to experience a betatron resonance when the frequency of betatron oscillations matches the average frequency of the laser field oscillations at the electron position. In this paper, we show that the modulation of the laser frequency as seen by an electron performing betatron oscillations can be another important mechanism for net energy gain that is qualitatively different from the betatron resonance. Specifically, we show that the frequency modulation experienced by the electron can lead to net energy gain in the regime where the laser field performs three oscillations per betatron oscillation. There is no net energy gain in this regime without the modulation because the energy gain is fully compensated by the energy loss. The modulation slows down the laser oscillation near transverse stopping points, increasing the time interval during which the electron gains energy and making it possible to achieve net energy gain.
70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗