Engineering Papers⌕ Search

SEARCH · Engineering Papers

Results for “directed assembly”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 181 records · Page 10

Jupiter Icy Moons Orbiter interplanetary injection period analysis

This paper investigates the sensitivity of the planned Jupiter Icy Moons Orbiter mission to variations in interplanetary injection date, magnitude, and direction, starting in a low-Earth assembly orbit. These results are used to determine the frequency and number of injection opportunities from a processing assembly obit. It is shown that the use of a low-thrust propulsion system with a nuclear-electric power source would allow the interplanetary trajectory performance to be relatively insensitive to variations in injection conditions. This result yields many injection opportunities due to the long injection period and consecutive orbits with favorable geometry.

trajectory↗

MEMS Direct Chip Attach Packaging Methodologies and Apparatuses for Harsh Environments

Methods of bulk manufacturing high temperature sensor sub-assembly packages are disclosed and claimed. Sensors are sandwiched between a top cover and a bottom cover so as to enable the peripheries of the top covers, sensors and bottom covers to be sealed and bound securely together are disclosed and claimed. Sensors are placed on the bottom covers leaving the periphery of the bottom cover exposed. Likewise, top covers are placed on the sensors leaving the periphery of the sensor exposed. Individual sensor sub- assemblies are inserted into final packaging elements which are also disclosed and claimed. Methods of directly attach- ing wires or pins to contact pads on the sensors are disclosed and claimed. Sensors, such as pressure sensors and accelerometers, and headers made out of silicon carbide and aluminum nitride are disclosed and claimed. Reference cavities are formed in some embodiments disclosed and claimed herein where top covers are not employed.

Okojie, Robert S.↗

Ultrasonic depth gauge for liquids under high pressure

An ultrasonic depth gauge 20 for liquids under high pressure is comprised of a transducer assembly 21 and a supporting electronics unit 22. The transducer assembly is mounted into the bottom wall of a storage vessel 12 with its resonating surface directly exposed to the highly pressurized liquid 13 in the vessel. The transducer assembly consists of a conventional transducer element 38 rigidly bonded to the inside wall of a bored out conventional high-pressure plug 30 thereby forming a composite resonator 50. The element and the plug wall resonate as one upon electrical excitation of the element while the transducer element is completely shielded from any exposure to the liquid under high pressure. The composite resonator sends a vibration up to the surface of the liquid where it is reflected back to the composite resonator. The supporting electronics unit measures the vibrations round-trip transit time which is proportional to the depth 15 of the liquid.

Allan J Zuckerwar↗

Characterization of superconducting magnetic bearings (dynamic stiffness and damping coefficient in axial direction)

High T(sub c) superconductor as a stator and permanent magnets for a rotor were assembled into a superconducting magnetic bearing. The dynamic stiffness and the damping coefficient of the superconducting magnetic bearing in axial direction were measured. The dynamic stiffness depended on an axial gap between superconductor and permanent magnet. The superconducting magnetic bearings are advantageous for a passive bearing, because they have a vibration damping effect that a permanent magnet bearing does not have. The tendency of its vibration damping coefficient indicated an increase as the resonant frequency increased.

Takahata, Ryoichi↗

Walk and roll robot

A mobile robotic unit features a main body, a plurality of legs for supporting the main body on and moving the main body in forward and reverse directions about a base surface, and a drive assembly. According to an exemplary embodiment each leg includes a respective pivotal hip joint, a pivotal knee joint, and a wheeled foot adapted to roll along the base surface. Also according to an exemplary embodiments the drive assembly includes a motor operatively associated with the hip and knee joints and the wheeled foot for independently driving pivotal movement of the hip joint and the knee joint and rolling motion of the wheeled foot. The hip joint may include a ball-and-socket-type joint interconnecting top portion of the leg to the main body, such that the hip joint is adapted to pivot said leg in a direction transverse to a forward-and-reverse direction.

Wilson, Andrew↗

Investigation of smooth specimen scc test procedures; variations in environment, specimen size, stressing frame, and stress state

The variables studied in the stress-corrosion cracking performance of high strength aluminum alloys were: (1) corrosiveness of the environment, (2) specimen size and stiffness of the stressing system, (3) interpretation of transgranular cracking, and (4) interaction of the state of stress and specimen orientation in a product with an anisotropic grain structure. It was shown that the probability of failure and time to fracture for a specimen loaded in direct tension are influenced by corrosion pattern, the stressing assembly stiffness, and the notch tensile strength of the alloy. Results demonstrate that the combination of a normal tension stress and a shear stress acting on the plane of maximum susceptibility in a product with a highly directional grain cause the greatest tendency for stress-corrosion cracking.

Lifka, B. W.↗

Leadership Development Program Final Project

TOSC is NASA's prime contractor tasked to successfully assemble, test, and launch the EM1 spacecraft. TOSC success is highly dependent on design products from the other NASA Programs manufacturing and delivering the flight hardware; Space Launch System(SLS) and Multi-Purpose Crew Vehicle(MPCV). Design products directly feed into TOSC's: Procedures, Personnel training, Hardware assembly, Software development, Integrated vehicle test and checkout, Launch. TOSC senior management recognized a significant schedule risk as these products are still being developed by the other two (2) programs; SVE and ACE positions were created.

Design products required for Engineering↗

Precision manipulator heating and cooling assembly compatible with sample transfer

A technique is described for the transfer of a UHV sample system to a precision manipulator. It allows direct sample temperature measurement in a broad range of sample temperatures (150-1750 K) and simultaneously retains the benefit of the additional degree of freedom provided by the precision manipulator flip mechanism. The technique is similar to that reported by Crider (1976) but with several modifications. The pump is mounted at the extreme end of the magnetically coupled linear motion feedthrough (to maximize the separation). Samples are mounted on a threaded circular sample holder, transferred to the flip mechanism of the manipulator. The flip mechanism contains a rear electrode assembly and thermocouple, in direct contact with the sample, and a copper plate and a flexible strap are attached to the receiving block (to facilitate sample cooling).

Outlaw, R. A.↗

Energy-Absorbing Footpad Assembly

Proposed footpad assembly supports structure, also absorbs impact energy in both horizontal and vertical directions. Resists impact deformation with approximately constant force, unlike older impact devices. Designed to absorb more energy in given stroke and to protect structure from high peak shock loads. Assembly lightweight, compact, and easy to manufacture. Relies on friction to absorb kinetic energy in vertical direction and on crushable material to absorb kinetic energy in horizontal direction. Designed for specific maximum load, nearly independent of speed and angle of impact. Used in variety of single-impact applications; for example, on pallets dropped by parachute from airplanes.

Hansen, Christopher P.↗

SOLL-E: A Module Transport and Placement Robot for Autonomous Assembly of Discrete Lattice Structures

This paper presents the design and development of a transport and placement robot that demonstrates autonomous assembly of structural building blocks. The robots are intended to serve as a critical component of automated structural assembly and maintenance systems. The Scaling Omni-directional Lattice Locomoting Explorer (SOLL-E) uses a 5-DoF bipedal inchworm locomotion architecture with locking foot and cargo grippers. The locomotion system employs large magnet gap diameter BLDC motors with moderate timing belt gearing for primary joints, and DC planetary gearmotors for turning. Foot and cargo grippers are identical, with servo-actuated locking mechanisms. Three modular controller boards are used to control these actuators in real-time, with command and telemetry data transferred between the server and each controller board via WiFi. Functionality and performance were evaluated in a ground demonstration.

robotics↗

Recent Developments in Tolerancing Methods for Imaging Spectrometers

We discuss detailed tolerancing methods developed for imaging spectrometers at NASA Jet Propulsion Laboratory, California Institute of Technology using the Earth Surface Mineral Dust Source Investigation (EMIT) imaging spectrometer as an illustrative example. We tolerance five metrics simultaneously: along-track response function, cross-track response function, spectral response function, spectral centroid uniformity, and spatial centroid uniformity. A method to calculate tolerancing sensitivities for each metric directly, a method to statistically combine Monte Carlo files from multiple tolerancing runs, and an example summary error budgets that communicate the key and driving tolerances for each metric are discussed. These methods facilitate rapid and semi-automated assessment of the predicted performance of imaging spectrometer systems from design through to assembly and launch life cycle, using metrics that are directly relevant to the extraction of accurate spectroscopic data from these instruments.

Mouroulis, Pantazis↗

From inanimate matter to living systems

Since the early part of this century, the Genesis account of the origin and evolution of life has been explained as an extrapolation of astronomical and geochemical processes. The essence of the answer to date is a protoreproductive protocell of much biochemical and cytophysical competance. The processes of its origin, molecular ordering, and its functions are described. A crucial understanding is that of the nonrandomness of evolutionary processes at all stages (with perhaps a minor statistical component). In this way, evolution conflicts with statistical randomness; the latter is a favorite assumption of both scientific and creationistic critics of the proteinoid theory. The principle contribution of the proteinoid theory to the understanding of general biology is to particularize the view that evolutionary direction is rooted in the shapes of molecules, in stereochemistry. After molecules of the right kind first assembled to protocells, life in its various stages of evolution was an inevitable consequence. It is molecules that continue to assemble as part of living process and, in the role of enzymes, continue to direct life cycle of the cell.

Fox, S. W.↗

New results in fault latency modelling

The test design and results from assessment of the performance of the self-test program and the extent of fault latency in a redundant flight control system (FCS) are reported. Assembly language programming generated gate-level faults directed to every avionics component. Details of the fault-simulation software are described, noting the input needed to match the five control-surface parameters managed by the FCS. Most faults were immediately detected, and component-level faults, occurring at pins, were more easily noted than gate-level faults. The results indicated that a 200-word self-test program is sufficient to obtain a fault coverage of 85 percent. Minor hardware changes are required to reach levels over 90 percent.

Mcgough, J. G.↗

Design consideration for magnetically suspended flywheel systems

Consideration is given to the design, fabrication, and testing of a magnetically suspended flywheel system for energy storage applications in space. The device is the prototype of a system combining passive suspension of the flywheel plate by samarium cobalt magnets and active control in the radial direction using eight separate magnetic coils. The bearing assembly was machined from a nickel-iron alloy, and the machine parts are all hydrogen annealed. Slots in the magnetic plate allow four independent quadrants for control. The motor/generator component of the system is a brushless dc-permanent magnetic/ironless engine using electronic communication. The system has been tested at over 2500 rpm with satisfactory results. The system characteristics of the flywheel for application in low earth orbit (LEO) are given in a table.

Anand, D.↗

Center for Advanced Space Propulsion (CASP)

With a mission to initiate and conduct advanced propulsion research in partnership with industry, and a goal to strengthen U.S. national capability in propulsion technology, the Center for Advanced Space Propulsion (CASP) is the only NASA Center for Commercial Development of Space (CCDS) which focuses on propulsion and associated technologies. Meetings with industrial partners and NASA Headquarters personnel provided an assessment of the constraints placed on, and opportunities afforded commercialization projects. Proprietary information, data rights, and patent rights were some of the areas where well defined information is crucial to project success and follow-on efforts. There were five initial CASP projects. At the end of the first year there are six active, two of which are approaching the ground test phase in their development. Progress in the current six projects has met all milestones and is detailed. Working closely with the industrial counterparts it was found that the endeavors in expert systems development, computational fluid dynamics, fluid management in microgravity, and electric propulsion were well received. One project with the Saturn Corporation which dealt with expert systems application in the assembly process, was placed on hold pending further direction from Saturn. The Contamination Measurment and Analysis project was not implemented since CASP was unable to identify an industrial participant. Additional propulsion and related projects were investigated during the year. A subcontract was let to a small business, MicroCraft, Inc., to study rocket engine certification standards. The study produced valuable results; however, based on a number of factors it was decided not to pursue this project further.

Source record↗

MECA/Electrometer

The commercially available electrometers are typically used to survey for ESD (Electrostatic Discharge) prone materials in electronic component assembly areas. These instruments operate using either DC (direct current) or AC (alternating current). This description is concerned with a DC electrometer. The critical components are the detecting electrode, the input capacitance, operation amplifier (op amp), a shorting switch used to zero the instrument, and the charged surface. DC Instruments are used to measure the change in charge placed in front of the instruments detecting electrode after instrument is zeroed. These instruments -have the feature that the input voltage will drift with time. This drift is typically hours in duration and depends on the op amp input current. The conventional ESD survey instrument. During a measurement, the conventional electrometer is held at a known distance from a charged surface. The now DC electrometer, is used in a different manner than ESD survey instrument. In the new instrument, triboelectric materials are placed in contact with the surface to be measured, rubbed against the surface, removed from the surface, and the triboelectrically-induced charge measured. Thus, the distance between the charged surface and the detecting electrode is a known distance leading to a direct measure of the electric field and deposited charge.

Buehler, Martin↗

Actuation of Deformable Mirrors Using Laser Controlled Pistons

Current deformable mirrors used for adaptive optics employ many actuators to adjust the mirror in order to compensate for optical irregularities. These mechanical actuators, which can number in the hundreds for a given mirror, require a significant amount of electrical wires in order to be controlled. The objective of this research is to implement a different type of actuator that can be controlled without the use of wires. The actuator developed employs a laser to quickly heat and expand the air in a closed "cell." When the air expands, it pushes a membrane that causes the mirror to move. Creating an array of these cells, and scanning them with a laser can control a deformable mirror. Testing showed that a single cell with a 5-mm diameter and 10-mm length can deflect a membrane of aluminized mylar in excess of our minimum requirement of 20 microns. These cells can now be assembled in a 5x5 matrix and attached to many small Mirrors. An electro-mechanical scanning assembly can be used to aim the laser directly onto individual cells causing the mirror at that location to move.

Scott, Charles E.↗

Actuation of Deformable Mirrors Using Laser Controlled Pistons

Current deformable mirrors used for adaptive optics employ many actuators to adjust the mirror in order to compensate for optical irregularities. These mechanical actuators, which can number in the hundreds for a given mirror, require a significant amount of electrical wires in order to be controlled. The objective of this research is to implement a different type of actuator that can be controlled without the use of wires. The actuator developed employs a laser to quickly heat and expand the air in a closed 'cell'. When the air expands, it pushes a membrane that causes the mirror to move. Creating an array of these cells, and scanning them with a laser can control a deformable mirror. Testing showed that a single cell with a 5 mm diameter and 10 mm in length can deflect a membrane of aluminized Mylar in excess of our minimum requirement of 20 microns. These cells can now be assembled in a 5 x 5 matrix and attached to many small mirrors. An electro-mechanical scanning assembly can be used to aim the laser directly onto individual cells causing the mirror at that location to move.

deformable mirrors↗