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All sourcesNASA NTRSDOE OSTI
NASA NTRSDate not supplied

Uncertainty Improvement in the NASA Glenn Research Center 8- by 6-Foot Supersonic Wind Tunnel

Within the past decade, a measurement uncertainty analysis (MUA) team was assembled at NASA Glenn Research Center to assist the wind tunnel characterization team with quantification of uncertainty estimates for variables of interest in wind tunnels and test cells across the center. The initial analysis performed by the team was conducted on the 8- by 6-Foot Supersonic Wind Tunnel using results from the 1996/97 full calibration test entry. These MUA results were published in 2016 which included recommendations for methods to improve the uncertainty estimates for various variables of interest, such as changes to regression models, tunnel operation philosophy, and instrumentation choices. The wind tunnel characterization team utilized the proposed methods in 2019 during a full characterization test entry. Following publication of the 2019 test section characterization results, the MUA team pursued an update to the uncertainty estimates for the facility, which validated previous recommendations and revealed significantly reduced systematic uncertainties across most variables of interest. Inclusion of within-test repeat points in the 2019 test entry allowed for higher fidelity estimates of random uncertainty to be generated, as well. This collaboration between the facility, wind tunnel characterization, and MUA teams serves as an example of the data quality benefits that can be achieved through rigorous analysis of the sources of uncertainty in a ground-test facility.

Uncertainty↗
NASA NTRS1999

Unstructed Navier-Stokes Analysis of Wind-Tunnel Aeroelastic Effects on TCA Model 2

The aim of this work is to demonstrate a simple technique which accounts for aeroelastic deformations experienced by HSR wind-tunnel models within CFD computations. With improved correlations, CFD can become a more effective tool for augmenting the post-test understanding of experimental data. The present technique involves the loose coupling of a low-level structural representation within the ELAPS code, to an unstructured Navier-Stokes flow solver, USM3Dns. The ELAPS model is initially calibrated against bending characteristics of the wind-tunnel model. The strength of this method is that, with a single point calibration of a simple structural representation, the static aeroelastic effects can be accounted for in CFD calculations across a range of test conditions. No prior knowledge of the model deformation during the wind-on test is required. This approach has been successfully applied to the high aspect-ratio planforms of subsonic transports. The current challenge is to adapt the procedure to low aspect-ratio planforms typical of HSR configurations.

Frink, Neal T.↗
NASA NTRS1988

Evaluation of platinum resistance thermometers

An evaluation procedure for the characterization of industrial platinum resistance thermometers (PRTs) for use in the temperature range -120 to 160 C was investigated. This evaluation procedure consisted of calibration, thermal stability and hysteresis testing of four surface measuring PRTs. Five different calibration schemes were investigated for these sensors. The IPTS-68 formulation produced the most accurate result, yielding average sensor systematic error of 0.02 C and random error of 0.1 C. The sensors were checked for thermal stability by successive and thermal cycling between room temperature, 160 C, and boiling point of nitrogen. All the PRTs suffered from instability and hysteresis. The applicability of the self-heating technique as an in situ method for checking the calibration of PRTs located inside wind tunnels was investigated.

Daryabeigi, Kamran↗
NASA NTRS1998

Toward a More Robust Pruning Procedure for MLP Networks

Choosing a proper neural network architecture is a problem of great practical importance. Smaller models mean not only simpler designs but also lower variance for parameter estimation and network prediction. The widespread utilization of neural networks in modeling highlights an issue in human factors. The procedure of building neural models should find an appropriate level of model complexity in a more or less automatic fashion to make it less prone to human subjectivity. In this paper we present a Singular Value Decomposition based node elimination technique and enhanced implementation of the Optimal Brain Surgeon algorithm. Combining both methods creates a powerful pruning engine that can be used for tuning feedforward connectionist models. The performance of the proposed method is demonstrated by adjusting the structure of a multi-input multi-output model used to calibrate a six-component wind tunnel strain gage.

Stepniewski, Slawomir W.↗
NASA NTRS2013

Analysis of Multivariate Experimental Data Using A Simplified Regression Model Search Algorithm

A new regression model search algorithm was developed that may be applied to both general multivariate experimental data sets and wind tunnel strain-gage balance calibration data. The algorithm is a simplified version of a more complex algorithm that was originally developed for the NASA Ames Balance Calibration Laboratory. The new algorithm performs regression model term reduction to prevent overfitting of data. It has the advantage that it needs only about one tenth of the original algorithm's CPU time for the completion of a regression model search. In addition, extensive testing showed that the prediction accuracy of math models obtained from the simplified algorithm is similar to the prediction accuracy of math models obtained from the original algorithm. The simplified algorithm, however, cannot guarantee that search constraints related to a set of statistical quality requirements are always satisfied in the optimized regression model. Therefore, the simplified algorithm is not intended to replace the original algorithm. Instead, it may be used to generate an alternate optimized regression model of experimental data whenever the application of the original search algorithm fails or requires too much CPU time. Data from a machine calibration of NASA's MK40 force balance is used to illustrate the application of the new search algorithm.

Ulbrich, Norbert M.↗
NASA NTRS2006

Increased Fidelity in Prediction Methods For Landing Gear Noise

An aeroacoustic prediction scheme has been developed for landing gear noise. The method is designed to handle the complex landing gear geometry of current and future aircraft. The gear is represented by a collection of subassemblies and simple components that are modeled using acoustic elements. These acoustic elements are generic, but generate noise representative of the physical components on a landing gear. The method sums the noise radiation from each component of the undercarriage in isolation accounting for interference with adjacent components through an estimate of the local upstream and downstream flows and turbulence intensities. The acoustic calculations are made in the code LGMAP, which computes the sound pressure levels at various observer locations. The method can calculate the noise from the undercarriage in isolation or installed on an aircraft for both main and nose landing gear. Comparisons with wind tunnel and flight data are used to initially calibrate the method, then it may be used to predict the noise of any landing gear. In this paper, noise predictions are compared with wind tunnel data for model landing gears of various scales and levels of fidelity, as well as with flight data on fullscale undercarriages. The present agreement between the calculations and measurements suggests the method has promise for future application in the prediction of airframe noise.

Lopes, Leonard V.↗
NASA NTRS1980

Wind tunnel determination of dynamic cross-coupling derivatives - A new approach

The latest developments in the NAE ongoing dynamic stability research program are briefly summarized. Emphasis is placed on the recently developed wind-tunnel data reduction procedures used to obtain cross and cross-coupling derivatives due to an oscillatory motion. These procedures, which account for the dynamic behaviour of the model-balance subsystem, are described for the balance configurations currently in use. The principles on which they are based, however, are quite general and can therefore be applied to other balance configurations. Two full-model dynamic stability apparatuses are described and typical results, obtained from dynamic calibrations as well as from wind-tunnel experiments, are presented.

Hanff, E. S.↗
NASA NTRS1981

Comparison of theoretical predictions of orbiter airloads with wind tunnel and flight test results for a Mach number of 0.52

The measurement and prediction of wing airloads for space shuttle orbiter 101 during approach and landing tests is discussed. Strain gage instrumentation, calibration, and flight data processing are covered along with wind tunnel and simulator results. The generation of theoretical predictions using the FLEXSTAB computer program is described, and the results are compared to experimental measurements.

Carter, A. L.↗
NASA NTRS2012

Calibration of PCB-132 Sensors in a Shock Tube

While PCB-132 sensors have proven useful for measuring second-mode instability waves in many hypersonic wind tunnels, they are currently limited by their calibration. Until now, the factory calibration has been all that was available, which is a single-point calibration at an amplitude three orders of magnitude higher than a second-mode wave. In addition, little information has been available about the frequency response or spatial resolution of the sensors, which is important for measuring high-frequency instability waves. These shortcomings make it difficult to compare measurements at different conditions and between different sensors. If accurate quantitative measurements could be performed, comparisons of the growth and breakdown of instability waves could be made in different facilities, possibly leading to a method of predicting the amplitude at which the waves break down into turbulence, improving transition prediction. A method for calibrating the sensors is proposed using a newly-built shock tube at Purdue University. This shock tube, essentially a half-scale version of the 6-Inch shock tube at the Graduate Aerospace Laboratories at Caltech, has been designed to attain a moderate vacuum in the driven section. Low driven pressures should allow the creation of very weak, yet still relatively thin shock waves. It is expected that static pressure rises within the range of second-mode amplitudes should be possible. The shock tube has been designed to create clean, planar shock waves with a laminar boundary layer to allow for accurate calibrations. Stronger shock waves can be used to identify the frequency response of the sensors out to hundreds of kilohertz.

Berridge, Dennis C.↗
NASA NTRS1973

Comparison of aircraft noise measured in flight test and in the NASA Ames 40- by 80-foot wind tunnel.

A method to determine free-field aircraft noise spectra from wind-tunnel measurements has been developed. The crux of the method is the correction for reverberations. Calibrated loud speakers are used to simulate model sound sources in the wind tunnel. Corrections based on the difference between the direct and reverberant field levels are applied to wind-tunnel data for a wide range of aircraft noise sources. To establish the validity of the correction method, two research aircraft - one propeller-driven (YOV-10A) and one turbojet-powered (XV-5B) - were flown in free field and then tested in the wind tunnel. Corrected noise spectra from the two environments agree closely.

Atencio, A., Jr.↗
NASA NTRS2024

Evaluation, Analysis, and Application of Internal Strain-Gage Balance Data

Experimental processes, analytical methods, and numerical algorithms are described that may be used to predict the forces and moments of an internal strain–gage balance during a wind tunnel test. First, the control volume model of a strain–gage balance and the concepts of load state, load space, and output space are introduced. These important abstractions provide a better understanding of fundamental characteristics of different balance load prediction approaches. Then, the description of strain–gage balance data and the definition of the primary bridge sensitivity are discussed. Afterwards, basic elements of the calibration of a typical six–component balance are reviewed. Two fundamentally different balance load prediction methods, the processing of check loads, and related topics are also discussed. Three real–world balance data examples are reviewed in great detail to illustrate typical analysis results for a variety of strain–gage balance designs. Finally, important observations are summarized and recommendations are provided. – Additional information and detailed mathematical derivations can be found in the appendices of the document. They include the following topics: balance terminology, definitions of important statistical metrics, balance axis system conventions, balance load transformations, the combined load diagram, electrical output format options, bi–directional output characteristics, determination of the natural zeros, derivation of two balance load prediction methods, description of two tare load iteration algorithms, modeling of balance temperature effects, basics of three–component moment balances, definition of the percent contribution, detection of linear and near–linear dependencies in balance calibration data, a regression model search algorithm, balance interactions, and other related information.

strain-gage balance↗
DOE OSTI2022

UAE6 - Wind Tunnel Tests Data - UAE6 - Sequence 4 - Raw Data

Sequence 4: Static Pressure Calibration (P) This test sequence used a downwind, teetered turbine with a 3.4° cone angle. The wind speed ranged from 5 m/s to 25 m/s. Yaw angles of 0° to 30° were achieved. The blade tip pitch was 3°. The rotor rotated at 72 RPM. Blade and probe pressure measurements were collected. A static pitot probe was installed on a boom 2.3 m upwind of the nacelle at hub height and connected to the reference side of the Mensor digital differential pressure transducer through the pneumatic rotary coupling. This provided the reference pressure for all blade-mounted pressure transducers, as opposed to the NASA atmospheric pressure reference that was used for all other test sequences. This simulates the pressure system connections used in field measurements where the static pressure was unknown.

17 WIND ENERGY↗
NASA NTRS2014

Experimental and Computational Sonic Boom Assessment of Boeing N+2 Low Boom Models

Near-field pressure signatures were measured and computational predictions made for several sonic boom models representing Boeing’s Quiet Experimental Validation Concept (QEVC) supersonic transport, as well as for three axisymmetric calibration models. The concept was designed under a NASA Research Announcement (NRA) contract to address environmental and performance goals, specifically for low sonic boom loudness levels and high cruise efficiency, for an aircraft anticipated to enter service in the 2020-timeframe. Wind tunnel tests were conducted on the aircraft and calibration models during Phases I and II of the NRA contract from 2011 to 2013 in the NASA Ames 9- by 7-Foot and NASA Glenn 8- by 6-Foot Supersonic Wind Tunnels. Sonic boom pressure signatures were acquired primarily at Mach 1.6 and 1.8, and force and moment data were acquired from Mach 0.8 to 1.8. The sonic boom test data were obtained using a 2-in. flat-top pressure rail and a 14-in. tapered “reflection factor 1” (RF1) pressure rail. Both rails capture an entire pressure signature in one data point, and successive signatures at varying positions along or above the rail were used to improve data quality through spatial averaging. The sonic boom data obtained by the rails were validated with high-fidelity numerical simulations of offbody pressures. The test results showed good agreement between the computational and experimental data when a variety of testing techniques including spatial averaging of a series of pressure signatures were employed. The two wind tunnels generally produced comparable data.

Durston, Donald A.↗
NASA NTRS1993

Voltage-To-Frequency Converter For Pressure Calibration

Measurements of pressures on walls of wind tunnels and on surfaces of models in wind tunnels made with help of electronically scanned pressure-measurement (ESP) system. Voltage-to-frequency converter circuit, designed to convert 0- to 5-Vdc analog output voltage from high-line-pressure, low-differential-pressure standard to required frequency range. Enables selection of wider variety of high-accuracy pressure standards to enhance accuracy of measurement of ESP instrumentation while requiring little modification of manufacturer's system and no modification of operating software of system. Useful primarily in wind-tunnel instrumentation and readily adaptable to commercial instruments currently in use.

Sealey, Bradley S.↗
NASA NTRS1999

Dual-Laser Probe for Measuring Blade-Tip Clearance Tested

A dual-probe, integrated fiber-optic laser system for measuring blade tip clearance in rotating turbomachinery was developed cooperatively with Integrated Fiber Optic Systems, Inc., and tested at the NASA Lewis Research Center. Because the probes are nearly flush with the casing inner lining, there is minimal flow disturbance. The two probes are closely spaced in a circumferential plane and are slanted at an angle relative to each other so that the time it takes the blade tip to traverse the space between the two beams varies with the tip radius, making it possible to determine the tip clearance at rotor operating conditions. The tip clearance can be obtained for all the blades in a rotor with a single system, provided there are no synchronous vibrations present at a particular operating condition. The two probes for the laser system were installed in two holders. For one, the included angle between the probes was 20 degrees, and for the other, it was 40 degrees. The two configurations were calibrated in a vacuum spin-rig facility that can reproduce realistic blade-tip speeds. A specially designed, nondeflecting rotor was used to calibrate the probes. This rotor consisted of a tapered titanium bar with three teeth on each end, the thickness of which was representative of a typical blade-tip thickness. The bar and measuring teeth were in a horizontal plane in the spin rig, and the axis of rotation was vertical. To set the clearances, we used a remotely controlled optical stage that could be traversed vertically. The 40 probe system also was used to measure the tip clearance during an engine fan prototype test in a wind tunnel. Using the spin-rig calibrations, we estimated the accuracy of the tip-clearance measurement in the test to be 0.005 in. This program is ongoing.

Dhadwal, Harbans S.↗
NASA NTRS2017

A Universal Threshold for the Assessment of Load and Output Residuals of Strain-Gage Balance Data

A new universal residual threshold for the detection of load and gage output residual outliers of wind tunnel strain{gage balance data was developed. The threshold works with both the Iterative and Non{Iterative Methods that are used in the aerospace testing community to analyze and process balance data. It also supports all known load and gage output formats that are traditionally used to describe balance data. The threshold's definition is based on an empirical electrical constant. First, the constant is used to construct a threshold for the assessment of gage output residuals. Then, the related threshold for the assessment of load residuals is obtained by multiplying the empirical electrical constant with the sum of the absolute values of all first partial derivatives of a given load component. The empirical constant equals 2.5 microV/V for the assessment of balance calibration or check load data residuals. A value of 0.5 microV/V is recommended for the evaluation of repeat point residuals because, by design, the calculation of these residuals removes errors that are associated with the regression analysis of the data itself. Data from a calibration of a six-component force balance is used to illustrate the application of the new threshold definitions to real{world balance calibration data.

wind tunnel balance↗
NASA NTRS2014

Low-Cost Phased Microphone Array Design for Moderate-Scale Aeroacoustics Tests

A new wall-mounted phased microphone array was designed, built, and calibrated for testing in closed or open test section wind tunnels. Two configurations were evaluated - one with microphone plate flush with the tunnel surface and the other with microphone plate recessed behind a porous screen. The arrays were successfully operated to Mach number of 0.4 and were calibrated using an in-flow speaker source during a recent study at the AEDC NFAC 40- by 80-Ft Wind Tunnel at NASA Ames.

Horne, Clifton↗