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At least 181 records · Page 10
All sourcesNASA NTRSDOE OSTI
DOE OSTI2019

Peroxide Decomposer Module Catalyst Testing to Support Preparations for Increased Demand - 19052

The Hanford Site Effluent Treatment Facility's (ETF) mission is to receive, treat, and dispose of liquid effluents from on-site programs and projects. Its roles in the management and mitigation of tank waste volume is integral to the overall Hanford tank farms mission, as tank space is limited. ETF's role will become even more essential as the Direct-Feed Low Activity Waste process comes online at the Waste Treatment and Immobilization Plant (WTP). In order to accommodate the additional liquid effluent streams, the ETF will undergo a number of facility and equipment upgrades. Included in this is the reinstatement of the Peroxide Decomposer Module (PDM) into the ETF's main treatment train. The PDM is used to remove any residual hydrogen peroxide not fully consumed in the preceding ultraviolet/oxidation (UV/OX) treatment stage for organic destruction. Future waste stream estimates have been shown to contain organic content requiring excess hydrogen peroxide addition. Restoration of the PDM will ensure the ETF can accommodate the higher anticipated levels of organic content in these new influent streams. Due to low organic content levels in the current influents and some operability issues with the PDM, it has not been in operation since 1998. One aspect of the repair and upgrade of the PDM is the usability of manganese dioxide on alumina catalyst, Sud-Chemie T-2525, which was purchased in 2008 but has remained in storage since. The manufacturer of the catalyst states there is no known shelf life for the product and no current data to indicate the catalyst's performance after long-term storage. To determine the usability of the stored catalyst, a laboratory test was developed. The testing of this stored catalyst was based on testing methods and information collected from initial catalyst product testing performed in 2008. This test involved spiking the catalyst with 200 ppm hydrogen peroxide and then testing the resulting solution to determine the extent of peroxide destruction. Initial testing results of the Sud-Chemie T-2525 catalyst indicated reduced performance, so additional catalyst materials were selected for inclusion in the testing. These materials included Carulite{sup R} 200 catalyst, LayneOx{sup R}, natural manganese ore - pyrolusite (Pro-Ox{sup R}), and EnviCat{sup R} 2531 SPH 4-6. With the expansion of the test scope, fines generation testing was added to provide additional data for product selection, as excessive fines cause plugging in the PDM. The resulting test data are compared to the 2008 catalyst product testing data in order to evaluate performance of each product to determine whether the Sud-Chemie T-2525 is still viable and to determine the best candidate for its replacement. This testing provides essential information to the engineering and operations organizations managing the facility and equipment upgrades for the ETF. (authors)

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DOE OSTI2012

FULL SCALE TESTING TECHNOLOGY MATURATION OF A THIN FILM EVAPORATOR FOR HIGH-LEVEL LIQUID WASTE MANAGEMENT AT HANFORD - 12125

Simulant testing of a full-scale thin-film evaporator system was conducted in 2011 for technology development at the Hanford tank farms. Test results met objectives of water removal rate, effluent quality, and operational evaluation. Dilute tank waste simulant, representing a typical double-shell tank supernatant liquid layer, was concentrated from a 1.1 specific gravity to approximately 1.5 using a 4.6 m{sup 2} (50 ft{sup 2}) heated transfer area Rototherm{reg_sign} evaporator from Artisan Industries. The condensed evaporator vapor stream was collected and sampled validating efficient separation of the water. An overall decontamination factor of 1.2E+06 was achieved demonstrating excellent retention of key radioactive species within the concentrated liquid stream. The evaporator system was supported by a modular steam supply, chiller, and control computer systems which would be typically implemented at the tank farms. Operation of these support systems demonstrated successful integration while identifying areas for efficiency improvement. Overall testing effort increased the maturation of this technology to support final deployment design and continued project implementation.

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DOE OSTI2013

Degradation of dome cutting minerals in Hanford waste

At the Hanford Tank Farms, recent changes in retrieval technology require cutting new risers in several single-shell tanks. The Hanford Tank Farm Operator is using water jet technology with abrasive silicate minerals such as garnet or olivine to cut through the concrete and rebar dome. The abrasiveness of these minerals, which become part of the high-level waste stream, may enhance the erosion of waste processing equipment. However, garnet and olivine are not thermodynamically stable in Hanford waste, slowly degrading over time. How likely these materials are to dissolve completely in the waste before the waste is processed in the Waste Treatment and Immobilization Plant can be evaluated using theoretical analysis for olivine and collected direct experimental evidence for garnet. Based on an extensive literature study, a large number of primary silicates decompose into sodalite and cancrinite when exposed to Hanford waste. Given sufficient time, the sodalite also degrades into cancrinite. Even though cancrinite has not been directly added to any Hanford tanks during process times, it is the most common silicate observed in current Hanford waste. By analogy, olivine and garnet are expected to ultimately also decompose into cancrinite. Garnet used in a concrete cutting demonstration was immersed in a simulated supernate representing the estimated composition of the liquid retrieving waste from Hanford tank 241-C-107 at both ambient and elevated temperatures. This simulant was amended with extra NaOH to determine if adding caustic would help enhance the degradation rate of garnet. The results showed that the garnet degradation rate was highest at the highest NaOH concentration and temperature. At the end of 12 weeks, however, the garnet grains were mostly intact, even when immersed in 2 molar NaOH at 80 deg C. Cancrinite was identified as the degradation product on the surface of the garnet grains. In the case of olivine, the rate of degradation in the high-pH regimes of a waste tank is expected to depend on two main parameters: carbonate is expected to slow olivine degradation rates, whereas hydroxide is expected to enhance olivine dissolution rates. Which of these two competing dissolution drivers will have a larger impact on the dissolution rate in the specific environment of a waste tank is currently not identifiable. In general, cancrinite is much smaller and less hard than either olivine or garnet, so would be expected to be less erosive to processing equipment. Complete degradation of either garnet or olivine prior to being processed at the Waste Treatment and Immobilization Plant cannot be confirmed, however.

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DOE OSTI2013

Degradation of Dome Cutting Minerals in Hanford Waste - 13100

At the Hanford Tank Farms, recent changes in retrieval technology require cutting new risers in several single-shell tanks. The Hanford Tank Farm Operator is using water jet technology with abrasive silicate minerals such as garnet or olivine to cut through the concrete and rebar dome. The abrasiveness of these minerals, which become part of the high-level waste stream, may enhance the erosion of waste processing equipment. However, garnet and olivine are not thermodynamically stable in Hanford waste, slowly degrading over time. How likely these materials are to dissolve completely in the waste before the waste is processed in the Waste Treatment and Immobilization Plant can be evaluated using theoretical analysis for olivine and collected direct experimental evidence for garnet. Based on an extensive literature study, a large number of primary silicates decompose into sodalite and cancrinite when exposed to Hanford waste. Given sufficient time, the sodalite also degrades into cancrinite. Even though cancrinite has not been directly added to any Hanford tanks during process times, it is the most common silicate observed in current Hanford waste. By analogy, olivine and garnet are expected to ultimately also decompose into cancrinite. Garnet used in a concrete cutting demonstration was immersed in a simulated supernate representing the estimated composition of the liquid retrieving waste from Hanford tank 241-C-107 at both ambient and elevated temperatures. This simulant was amended with extra NaOH to determine if adding caustic would help enhance the degradation rate of garnet. The results showed that the garnet degradation rate was highest at the highest NaOH concentration and temperature. At the end of 12 weeks, however, the garnet grains were mostly intact, even when immersed in 2 molar NaOH at 80 deg. C. Cancrinite was identified as the degradation product on the surface of the garnet grains. In the case of olivine, the rate of degradation in the high-pH regimes of a waste tank is expected to depend on two main parameters: carbonate is expected to slow olivine degradation rates, whereas hydroxide is expected to enhance olivine dissolution rates. Which of these two competing dissolution drivers will have a larger impact on the dissolution rate in the specific environment of a waste tank is currently not identifiable. In general, cancrinite is much smaller and less hard than either olivine or garnet, so would be expected to be less erosive to processing equipment. Complete degradation of either garnet or olivine prior to being processed at the Waste Treatment and Immobilization Plant cannot be confirmed, however. (authors)

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DOE OSTI2012

WRPS MEETING THE CHALLENGE OF TANK WASTE

Washington River Protection Solutions (WRPS) is the Hanford tank operations contractor, charged with managing one of the most challenging environmental cleanup projects in the nation. The U.S. Department of Energy hired WRPS to manage 56 million gallons of high-level radioactive waste stored in 177 underground tanks. The waste is the legacy of 45 years of plutonium production for the U. S. nuclear arsenal. WRPS mission is three-fold: safely manage the waste until it can be processed and immobilized; develop the tools and techniques to retrieve the waste from the tanks, and build the infrastructure needed to deliver the waste to the Waste Treatment Plant (WTP) when it begins operating. WTP will 'vitrify' the waste by mixing it with silica and other materials and heating it in an electric melter. Vitrification turns the waste into a sturdy glass that will isolate the radioactivity from the environment. It will take more than 20 years to process all the tank waste. The tank waste is a complex highly radioactive mixture of liquid, sludge and solids. The radioactivity, chemical composition of the waste and the limited access to the underground storage tanks makes retrieval a challenge. Waste is being retrieved from aging single-shell tanks and transferred to newer, safer double-shell tanks. WRPS is using a new technology known as enhanced-reach sluicing to remove waste. A high-pressure stream of liquid is sprayed at 100 gallons per minute through a telescoping arm onto a hard waste layer several inches thick covering the waste. The waste is broken up, moved to a central pump suction and removed from the tank. The innovative Mobile Arm Retrieval System (MARS) is also being used to retrieve waste. MARS is a remotely operated, telescoping arm installed on a mast in the center of the tank. It uses multiple technologies to scrape, scour and rake the waste toward a pump for removal. The American Reinvestment and Recovery Act (ARRA) provided nearly $326 million over two-and-a-half years to modernize the infrastructure in Hanford's tank farms. WRPS issued 850 subcontracts totaling more than $152 million with nearly 76 percent of that total awarded to small businesses. WRPS used the funding to upgrade tank farm infrastructure, develop technologies to retrieve and consolidate tank waste and extend the life of two critical operating facilities needed to feed waste to the WTP. The 222-S Laboratory analyzes waste to support waste retrievals and transfers. The laboratory was upgraded to support future WTP operations with a new computer system, new analytical equipment, a new office building and a new climate-controlled warehouse. The 242-A Evaporator was upgraded with a control-room simulator for operator training and several upgrades to aging equipment. The facility is used to remove liquid from the tank waste, creating additional storage space, necessary for continued waste retrievals and WTP operation. The One System Integrated Project Team is ajoint effort ofWRPS and Bechtel National to identify and resolve common issues associated with commissioning, feeding and operating the Waste Treatment Plant. Two new facilities are being designed to support WTP hot commlsslomng. The Interim Hanford Storage project is planned to store canisters of immobilized high-level radioactive waste glass produced by the vitrification plant. The facility will use open racks to store the 15-foot long, two-foot diameter canisters of waste, which require remote handling. The Secondary Liquid Waste Treatment Project is a major upgrade to the existing Effluent Treatment Facility at Hanford so it can treat about 10 million gallons of liquid radioactive and hazardous effluent a year from the vitrification plant. The One System approach brings the staff of both companies together to identify and resolve WTP safety issues. A questioning attitude is encouraged and an open forum is maintained for employees to raise issues. WRPS is completing its mission safely with record-setting safety performance. Since WRPS took over the Hanford Tank Operations Contract in October 2008, the recordable injury rate has decreased 43 percent, while the lost work-days rate decreased by 30 percent. The company recently surpassed three million hours worked without a lost workday accident.

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NASA NTRS1985

An evaluation of oxygen-hydrogen propulsion systems for the Space Station

Conceptual designs for O2/H2 chemical and resistojet propulsion systems for the space station was developed and evaluated. The evolution of propulsion requirements was considered as the space station configuration and its utilization as a space transportation node change over the first decade of operation. The characteristics of candidate O2/H2 auxiliary propulsion systems are determined, and opportunities for integration with the OTV tank farm and the space station life support, power and thermal control subsystems are investigated. OTV tank farm boiloff can provide a major portion of the growth station impulse requirements and CO2 from the life support system can be a significant propellant resource, provided it is not denied by closure of that subsystem. Waste heat from the thermal control system is sufficient for many propellant conditioning requirements. It is concluded that the optimum level of subsystem integration must be based on higher level space station studies.

Klemetson, R. W.↗
NASA NTRS1985

An evaluation of oxygen/hydrogen propulsion systems for the Space Station

Conceptual designs for O2/H2 chemical and resistojet propulsion systems for the Space Station was developed and evaluated. The evolution of propulsion requirements was considered as the Space Station configuration and its utilization as a space transportation node change over the first decade of operation. The characteristics of candidate O2/H2 auxiliary propulsion systems are determined, and opportunities for integration with the OTV tank farm and the Space Station life support, power and thermal control subsystems are investigated. OTV tank farm boiloff can provide a major portion of the growth station impulse requirements and CO2 from the life support system can be a significant propellant resource, provided it is not denied by closure of that subsystem. Waste heat from the thermal control system is sufficient for many propellant conditioning requirements. It is concluded that the optimum level of subsystem integration must be based on higher level Space Station studies.

Klemetson, R. W.↗
DOE OSTI2013

Needs Analysis for Dimethyl Mercury

For this needs analysis, a total of 131 DMHg analytical results were collected and reviewed from the Hanford Tank Farms from 2004 to 2007. Sampling data from the Site Wide Industrial Hygiene Database (SWIHO), the Tank waste inventory System (TWINs), and prior sampling campaigns by CH2M Hill Hanford that were not available in the SWIHD database, were aggregated for analysis. Technical literature used by the Savannah River Site (SRS). Bechtel RPP·WTP, and CH2M Hill Hanford from 2003-2007, were also reviewed to identify potential DMHg exposure concerns applicable to the tank farms. After analyzing the adequacy of lhe data, information gaps were identified and recommendations for corrective actions items were developed.

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DOE OSTI2020

Technology Development for Under Tank Inspection of Double-Shell Tanks - 20045

The Department of Energy (DOE) Office of River Protection (DOE-ORP) is responsible for management and cleanup of the tank farms located at the Hanford Site. Nuclear waste at Hanford is stored in 149 single-shell tanks (SSTs) and 27 double-shell tanks (DSTs). The vast majority of the liquid radioactive waste is stored in the DSTs. The 27 DSTs, located in six tank farms, were constructed from 1967 to 1986 and, compared to the SSTs, provide greatly improved protection from leakage and better accessibility for inspection. The DSTs and ancillary equipment are expected to exceed their design life before their waste is removed and sent to the Waste Treatment and Immobilization Plant. The DST Integrity Project (DSTIP) must ensure that the DST system can meet the River Protection Project mission goals. This paper provides a programmatic overview of the DSTIP with a focus on development of under-tank inspection technologies. Currently, two categories of nondestructive examination (NDE) techniques for DSTs are implemented on the Hanford site: (1) surface (SNDE) and (2) volumetric (VNDE). Further discussion on current inspection techniques is provided in this paper. The technology development approach for advanced VNDE techniques will also be generally discussed as a precursor for another more detailed WM2020 paper and presentation by PNNL. (authors)

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DOE OSTI2013

Dual-Remote Raman Technology for In-Situ Identification of Tank Waste - 13549

A new Raman spectroscopic system for in-situ identification of the composition of solid nuclear tank waste is being developed by collaborative effort between Pacific Northwest National Laboratory (PNNL) and EIC Laboratories, Inc. The recent advancements in Raman technology allow probing the chemical composition of the tank waste without sample collection. In the newly tested configuration, the Raman probe is installed on the top of the tank riser and sends the incident laser beam to the bottom of the tank, 10 - 70 feet away. The returning light containing chemical information is collected by the Raman probe and is transmitted via fiber optic cable to the spectrometer located outside the tank farm area. This dual remote technology significantly expands currently limited options for the safe rapid in-situ identification of the solid tank waste needed for the retrieval decisions. The developed Raman system was extensively tested for acceptability prior to tank farm deployment. This testing included calibration of the system with respect of the distance between the Raman probe and the sample, incident laser beam angle, and presence of the optical interferences. The Raman system was successfully deployed on Tank C-111 at the US DOE Hanford site. As the result of this deployment, the composition of the hardpan at the bottom of C-111 tank was identified. Further development of the dual-remote Raman technology will provide a significant safety enhancement eliminating the potential of personnel radiation exposure associated with the grab sample collection and expands options of the rapid and cost-effective in-situ chemical analysis of the tank waste. (authors)

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DOE OSTI2013

Dual-Remote Raman Technology for In-Situ Identification of Tank Waste

A new Raman spectroscopic system for in-situ identification of the composition of the solid nuclear tank waste is being developed by collaborative effort between Pacific Northwest National Laboratory (PNNL) and EIC, Inc. The recent advancements in the Raman technology allow probing the chemical composition of the tank waste without sample collection. In the newly tested configuration, the Raman probe is installed on the top of the tank riser and sends the incident laser beam to the bottom of the tank, 10 – 70 feet away. The returning light containing chemical information is collected by the Raman probe and transmits it via fiber optic cable to the spectrometer located outside the tank farm area. This dual remote technology significantly expands currently limited options for the safe rapid in-situ identification of the solid tank waste needed for the retrieval decisions. The developed Raman system was extensively tested for acceptability prior tank farm deployment. This testing included calibration of the system with the respect of the distance between the Raman probe and the sample, incident laser beam angle, and presence of the optical interferences. The Raman system was successfully deployed to C-111 tank at the US DOE Hanford site. As the result of this deployment, the composition of the hardpan at the bottom of C-111 tank was identified. Further development of the dual-remote Raman technology will provide a significant safety enhancement eliminating the potential of personnel radiation exposure associated with the grab sample collection and expands options of the rapid and cost-effective in-situ chemical analysis of the tank waste.

in-situ Hanford tank, Raman measurement↗
DOE OSTI2020

Overview of 2017 Through 2018 Testing of Powered Air-Purifying Respirator (PAPR) Cartridge Performance on Multiple Hanford Tank Headspaces and Exhausters

Between 2017 and 2018, 10 powered air-purifying respirator (PAPR) cartridge tests were performed on headspace vapors from three Hanford tanks (BY-108, SX-101, and SX-104) and two Hanford Tank Farm exhausters (AP in 2018 and AX in 2017). All tests were conducted under static conditions absent waste-disturbing activities in the subject tanks or tank farms. Multipurpose high-efficiency PAPR cartridges, MSA-TL (TL1) (MSA Safety Inc., Pittsburgh, Pennsylvania) and 3M FR-57 (TL2) (3M Company, Maplewood, Minnesota), were tested on each of the five tanks or exhausters. Out of 61 1 Chemicals of Potential Concern (COPCs), only ammonia and 2,5-dimethylfuran exhibited breakthroughs with outlet concentrations that were greater than 10% of their Occupational Exposure Limits (OEL). For 2,5-dimethylfuran, elevated concentrations found in blank tube samples made the elevated outlet measurements for this COPC questionable.

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DOE OSTI2020

Conducting Industrial Hygiene Exposure Assessments at Scale Using Non-Parametric Upper Tolerance Limits at the Hanford Site - 20439

Chemical vapors are generated in the radioactive waste storage tanks at the Hanford Site due to ongoing chemical and radiological activity. Hanford's Tank Operations Contractor conducts exposure assessments for individual tank farms to identify, evaluate, and recommend controls or other worker protection measures for chemical, physical, and biological hazards present within each tank farm. These exposure assessments conform to the American Industrial Hygiene Association assessment strategy and recommended statistical procedures. The exposure assessment process involved manually processing tens of thousands of records that were collected over several years and entered into a central database. Working with Pacific Northwest National Laboratory, this process has been largely automated, providing a scalable analysis process that reduced processing time by over 90%, while providing defensible results and improved data quality. (authors)

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DOE OSTI2012

Recent Improvements In Interface Management For Hanfords Waste Treatment And Immobilization Plant - 13263

The U.S. Department of Energy (DOE), Office of River Protection (ORP) is responsible for management and completion of the River Protection Project (RPP) mission, which comprises both the Hanford Site tank farms operations and the Waste Treatment and Immobilization Plant (WTP). The RPP mission is to store, retrieve and treat Hanford's tank waste; store and dispose of treated wastes; and close the tank farm waste management areas and treatment facilities by 2047. The WTP is currently being designed and constructed by Bechtel National Inc. (BNI) for DOE-ORP. BNI relies on a number oftechnical services from other Hanford contractors for WTP's construction and commissioning. These same services will be required of the future WTP operations contractor. The WTP interface management process has recently been improved through changes in organization and technical issue management documented in an Interface Management Plan. Ten of the thirteen active WTP Interface Control Documents (ICDs) have been revised in 2012 using the improved process with the remaining three in progress. The value of the process improvements is reflected by the ability to issue these documents on schedule.

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DOE OSTI2024

Deployment of Low Temperature Aluminum Dissolution (LTAD) Technology to Retrieve H-Modified (HM) Sludge in SRS Tank 15 – 25672

Tank 15 is a 4,234,000-liter (1,118,500-gallon) Type 2 high-level waste storage tank located in H Tank Farm at the Savannah River Site. It was put into service in 1960 to receive high-activity, H-Modified (HM) waste from H Canyon. Between June 1964 and November 1972, the waste tank was filled six times, and supernate was decanted five times, leaving behind the sludge solids. Tank 15 also received a mixture of high-activity and low-activity HM waste from Tank 16. Tank 15 has more recently undergone several mixing campaigns to remove much of the sludge waste; however, the effectiveness of suspending the sludge heel via mechanical mixing has significantly diminished. Low Temperature Aluminum Dissolution (LTAD) is a process developed for the dissolution of suspended aluminum solids in a large waste storage tank. Originally intended for deployment during the preparation of sludge batches in H Tank Farm for the Defense Waste Processing Facility (DWPF), the process involves maintaining the waste storage tank at a slightly elevated temperature and highly alkaline chemistry to facilitate dissolution of aluminum solids. As mechanical heel removal efforts diminished in effectiveness in Tank 15, LTAD was selected to both reduce the volume of sludge solids remaining in the heel and to modify the sludge rheology to facilitate the suspension of additional solids using the installed mixing devices.

Campbell, Seth G.↗
DOE OSTI2021

Flowsheet for Conversion of Anion Resin from Nitrate to Sulfate Form for Disposal

Nitrate form anion exchange resins are specifically prohibited for disposal in TRU waste. At some DOE sites, spent resin was mixed with cement to immobilize the resin in a monolith with varying success. At SRS starting in the 1980s, spent anion resin has generally been converted to a more chemically stable form or it was digested with permanganate and transferred as a slurry to the HLW tank farm. In the early years of the site it is reported that over 20 metric tons of organic resin were transferred directly to the tank farm without any attempt to digest it. It appears that in the future conversion to a stable sulfate form could well be the favored disposal path for spent nitrate-form anion resin. This report will document the site history of converting between ionic forms (nitrate to sulfate) and will document process flowsheet conditions for performing that conversion.

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DOE OSTI2022

Characterization of Infrequent Samples from the Concentration, Storage, and Transfer Facility: H-Area Diversion Box 7 (HDB-7) Sump Sample: January 2022 Samples

Savannah River Remediation Engineering (SRR-E) requested that the Savannah River National Laboratory (SRNL) analyze the Concentration, Storage, and Transfer Facility (CSTF) samples from the following Tank Farm areas: the sump encasement, catch tank, drain cell, and waste tank annulus. In general, these CSTF samples will be analyzed on an infrequent basis and analyses will include detection for total beta/gamma, total alpha activities, density, free hydroxide, and pH measurements. This report presents characterization results for the H-Area diversion box 7 sump (HDB-7) 07 January 2022 and 18 January 2022 samples. The samples were clear and colorless and free from any solids. The results are measurements for total gamma, total alpha, total beta, density, free hydroxide, and pH.

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DOE OSTI2022

Characterization of Infrequent Samples from the Concentration, Storage, and Transfer Facility: H-Area Diversion Box 1 (HDB-1) Sump Sample: January 25, 2022 Sample

Savannah River Remediation Engineering (SRR-E) requested that the Savannah River National Laboratory (SRNL) analyze the Concentration, Storage, and Transfer Facility (CSTF) samples from the following Tank Farm areas: the sump encasement, catch tank, drain cell, and waste tank annulus. In general, these CSTF samples will be analyzed on an infrequent basis and analyses will include detection for total beta/gamma, total alpha activities, density, free hydroxide, and pH measurements. This report presents characterization results for the H-Area diversion box 1 sump (HDB-1) January 2022 sample. The sample was slightly brown with a small amount of suspended fine particulates visually estimated to be less than 1% by volume. The results are measurements for total gamma, total alpha, total beta, density, free hydroxide, and pH.

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