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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 181 records · Page 10
All sourcesNASA NTRSDOE OSTI
NASA NTRS1987

Thermal stresses and buckling of elastic plates with reinforced edges

An approximation method based on the method of Kantorovich is used to calculate the critical thickness necessary to prevent thermal buckling of a rectangular cantilever plate with edge stiffeners. The case where no external loads are applied is considered, and the only stresses are those due to the prescribed thermal profile. Stiffeners are found to play an important role in the thermal buckling by affecting the overall distribution of the in-plane stresses within the plate. Results show that edge stiffeners can cause less or more buckling, and that in most situations the edge stiffeners hinder buckling because a thicker plate is required than if the stiffeners were not present.

Ahmed, M.↗
NASA NTRS1988

Cracking of coated materials under transient thermal stresses

The crack problem for a relatively thin layer bonded to a very thick substrate under thermal shock conditions is considered. The effect of surface cooling rate is studied by assuming the temperature boundary condition to be a ramp function. Among the crack geometries considered are the edge crack in the coating layer, the broken layer, the edge crack going through the interface, the undercoat crack in the substrate and the embedded crack crossing the interface. The primary calculated quantity is the stress intensity factor at various singular points and the main variables are the relative sizes and locations of cracks, the time, and the duration of the cooling ramp. The problem is solved and rather extensive results are given for two material pairs, namely a stainless steel layer welded on a ferritic medium and a ceramic coating on a steel substrate.

Rizk, A. A.↗
NASA NTRS1989

Cracking of coated materials under transient thermal stresses

The crack problem for a relatively thin layer bonded to a very thick substrate under thermal shock conditions is considered. The effect of surface cooling rate is studied by assuming the temperature boundary condition to be a ramp function. Among the crack geometries considered are the edge crack in the coating layer, the broken layer, the edge crack going through the interface, the undercoat crack in the substrate and the embedded crack crossing the interface. The primary calculated quantity is the stress intensity factor at various singular points and the main variables are the relative sizes and locations of cracks, the time, and the duration of the cooling ramp. The problem is solved and rather extensive results are given for two material pairs, namely a stainless steel layer welded on a ferritic medium and a ceramic coating on a steel substrate.

Rizk, A. A.↗
NASA NTRS1978

Thermal stress analysis of ceramic structures with NASTRAN isoparametric solid elements

The performance of the NASTRAN level 16.0, twenty node, isoparametric bricks (CIHEX2) at thermal loading was studied. A free ceramic plate was modelled using twenty node bricks of varying thicknesses. The thermal loading for this problem was uniform over the surface with an extremely large gradient through the thickness. No mechanical loading was considered. Temperature-dependent mechanical properties were considered in this analysis. The NASTRAN results were compared to one dimensional stress distributions calculated by direct numerical integration.

Lamberson, S. E.↗
NASA NTRS2004

Thermal-Stress Control of Microshutter Arrays in Cryogenic Applications for the James Webb Space Telescope

We report on methods to minimize thermally-induced deformation in a MEMS-based reconfigurable aperture. The device is an enabling component of the Near-Infrared Spectrometer, a principle instrument on NASA's James Webb Space Telescope. The Microshutter Array consists of 384 x 175 individually addressable shutters which can be magnetically rotated 90 deg into the plane of the array and electrostatically latched open. Each shutter is a 100 x 200 micron rectangular membrane suspended by a small neck region and torsion flexure. The primary materials in the shutter are a 5000A Si3N4 layer for mechanical rigidity, 2000A Al for opacity and electrostatic latching, and 2800A CoFe for magnetic actuation. This multi-layer stack presents a challenge due to the operating temperatures required for the device: both room temperature (300K) and cryogenic temperature (35K). Thermal expansion of the materials causes the shutters to bow out of plane excessively, which can prevent actuation of the shutters, cause damage to portions of the array, and allow light leakage around closed shutters. Here we present our investigation of several methods to prevent microshutter bowing including deposition of additional materials on the shutters to create a symmetrical layer stack and replacing the current stack with low-coefficient of thermal expansion materials. Using shutter-size suspended cantilever beams as a rapid-development test bed, we have reduced out-of-plane bowing between 300K and 35K to 10% or better. We are currently applying these results to microshutter arrays to develop shutters that remain flat from room temperature to cryogenic temperature while retaining the required mechanical, optical, and magnetic properties.

Kelly, Daniel P.↗
NASA NTRS2024

Hawai’i Climate: Utilizing NASA Earth Observations to Assess Thermal Stress Impacts on Coastal Hawaiian Fishponds

Hawaiian fishponds (loko i’a), ancient aquaculture systems created over 1500 years ago, historically served to harvest prized native fish species. Colonization-induced changes in land management have reduced active loko i’a from over 500 to ~20, destabilizing nearshore ecosystems and diminishing native Hawaiian cultural traditions. In recent decades, efforts to restore loko i’a have intensified as part of a broader emphasis on preserving Hawaiian cultural identity. Anthropogenic-induced climate change threatens these systems, particularly through the increase in frequency and magnitude of marine heatwaves. Though largely unexplored, these events are effectively studied utilizing remote sensing via Earth observations. Leveraging this technique enables autonomous extraction of water quality parameters to inform fishpond management. This study examined seven loko i’a across the main Hawaiian Islands (Hawai’i Island, Moloka’i, Maui, O’ahu, Kaua’i). Sea surface temperature and normalized difference chlorophyll index measurements were derived in fishponds utilizing Landsat 8 Thermal Infrared Sensor Thermal Infrared Sensor and Sentinel-2 MultiSpectral Instrument between 2013 to 2023, while regional patterns in temperature and chlorophyll-a were observed via Aqua’s Moderate Resolution Imaging Spectroradiometer (2002-2021). Employing these sensors, we focused analysis around the 2015 and 2019 marine heatwaves in the Pacific. We observed a heat stress gradient across the archipelago, creating thermally sheltered and unsheltered fishponds, yet identified no notable localized relationships between temperature and chlorophyll-a. Additionally, we applied pre-determined thermal maxima for culturally significant fish species (Striped Mullet: Mugil cephalus; Milkfish: Chanos Chanos) to assess historical habitat suitability within fishponds. While the direct impacts of marine heatwaves on loko i’a ecology are unknown, temperature patterns observed in this study are cause for concern.

Raz Wachtel↗
NASA NTRS1979

Thermal stress analysis of ceramic gas-path seal components for aircraft turbines

Stress and temperature distributions were evaluated numerically for a blade-tip seal system proposed for gas turbine applications. The seal consists of an abradable ceramic layer on metallic backing with intermediate layers between the ceramic layer and metal substrate. The most severe stresses in the seal, as far as failure is concerned, are tensile stresses at the top of the ceramic layer and shear and normal stresses at the layer interfaces. All these stresses reach their maximum values during the deceleration phase of a test engine cycle. A parametric study was carried out to evaluate the influence of various design parameters on these critical stress values. The influences of material properties and geometric parameters of the ceramic, intermediate, and backing layers were investigated. After the parametric study was completed, a seal system was designed which incorporated materials with beneficial elastic and thermal properties in each layer of the seal. An analysis of the proposed seal design shows an appreciable decrease in the magnitude of the maximum critical stresses over those obtained with earlier configurations.

Kennedy, F. E.↗
NASA NTRS1976

Nonlinear effects in thermal stress analysis of a solid propellant rocket motor

Direct characterization procedures were used to determine the relaxation modulus as a function of time, temperature, and state of strain. Using the quasi-elastic method of linearviscoelasticity, these properties were employed in a finite element computer code to analyze a thick-walled, nonlinear viscoelastic cylinder in the state of plane strain bonded to a thin (but stiff) elastic casing and subjected to slow thermal cooling. The viscoelastic solution is then expressed as a sequence of elastic finite element solutions. The strain-dependent character of the relaxation modulus is included by replacing the single relaxation curve used in the linear viscoelastic theory by a family of relaxation functions obtained at various strain levels. These functions may be regarded as a collection of stress histories or responses to specific loads (in this case, step strains) with which the cooldown solution is made to agree by iterations on the modulus and strain level.

Francis, E. C.↗
NASA NTRS1981

Vibration and local instability of thermally stressed plates

The vibration and buckling of a double wedge square cantilever plate has been investigated. It is shown that the free vibration modes, which occur at Delta T ref = 0, transition into the buckled modes which occur at Delta T ref = Delta T ref-cr for the respective mode. Delta T ref-cr for a particular mode is defined as the magnitude of thermal load at which the frequency of the particular mode vanishes. The analysis yields the same number of buckling eigenvalues and buckling modes as there are vibration eigenvalues and vibration modes. Gradual application of the load in the analysis permits the change in each vibration frequency of interest and its associated mode to be followed up to the load at which the frequency of the mode becomes zero. This constitutes the limit of linear theory. As the load is increased, the thin edges of the plate begin to deform during vibration. This local deformation, which begins in the vibration mode, is shown to transition into the phenomena of local edge buckling at Delta T ref-cr for the mode.

Bailey, C. D.↗
NASA NTRS1961

Experimental Investigation at Mach Number 3.0 of the Effects of Thermal Stress and Buckling on the Flutter of Four-Bay Aluminum Alloy Panels with Length-Width Ratios of 10

Skin-stiffener aluminum alloy panels consisting of four bays, each bay having a length-width ratio of 10, were tested at a Mach number of 3.0 at dynamic pressures ranging from 1,500 psf to 5,000 psf and at stagnation temperatures from 300 F to 655 F. The panels were restrained by the supporting structure in such a manner that partial thermal expansion of the skins could occur in both the longitudinal and lateral directions. A boundary faired through the experimental flutter points consisted of a flat-panel portion, a buckled-panel portion, and a transition point at the intersection of the two boundaries. In the region where a panel must be flat when flutter occurs, an increase in panel skin temperature (or midplane compressive stress) makes the panel more susceptible to flutter. In the region where a panel must be buckled when flutter occurs, the flutter trend is reversed. This reversal in trend is attributed to the panel postbuckling behavior.

Dixon, Sidney C.↗
NASA NTRS1990

Low-Thermal-Stress Structural Joints For Dissimilar Materials

Structural joint developed for attachment of hypersonic control surface to aircraft wing structure. Transmits large torque loads from composite control surface and torque tube to wing structure through metallic attachment lug and collar. Torque load transmitted from tube to collar by series of radially oriented cleats. Bearing surfaces of cleats plane passing through center-line of torque tube. Such joints accommodate differential thermal growth between parts of dissimilar materials. Potential for application to high-temperature structural joints associated with hypervelocity vehicles.

Matza, Edward C.↗
NASA NTRS1978

A simple element for multilayer beams in NASTRAN thermal stress analysis

In the application of NASTRAN, structural members are usually represented by bar elements with multipoint constraint cards to enforce the interface conditions. While this is a very powerful method in principle, it was found that in practice the process for specification of constraints became tedious and error prone, unless the geometry was simple and the number of grid points low. An alternative approach was found within the framework of the NASTRAN program. This approach made use of the idea that a thermal distortion in a multilayer beam may be similar to a homogeneous beam with a thermal gradient across the cross section. The exact mathematical derivation for the equivalent beam, and all the necessary formulae for the equivalent parameters in NASTRAN analysis are presented. Some numerical examples illustrate the simplicity and ease of this approach for finite element analysis.

Chen, W. T.↗
NASA NTRS2002

Residual Stresses in Thermal Barrier Coatings for a Cu-8Cr-4Nb Substrate System

Analytical calculations were conducted to determine the thermal stresses developed in a coated copper-based alloy, Cu-8%(at.%)Cr-4%Nb (designated as GRCop-84), after plasma spraying and during heat-up in a simulated rocket engine environment. Finite element analyses were conducted for two coating systems consisting of a metallic top coat, a pure copper bond coat and the GRCop-84. The through thickness temperature variations were determined as a function of coating thickness for two metallic coatings, a Ni-17%(wt%)Cr-6%Al-0.5%Y alloy and a Ni-50%(at.%)Al alloy. The residual stresses after low-pressure plasma spraying of the NiCrAlY and NiAl coatings on GRCop-84 substrate were also evaluated. These analyses took into consideration a 50.8 mm copper bond coat and the effects of an interface coating roughness. The through the thickness thermal stresses developed in coated liners were also calculated after 15 minutes of exposure in a rocket environment with and without an interfacial roughness.

Ghosn, Louis J.↗
NASA NTRS1973

Vibration and local edge buckling of thermally stressed, wedge airfoil cantilever wings.

The local edge buckling phenomena that can occur along the heated thin edge of a wedge shape airfoil is calculated. Qualitative comparison (qualitative only because the experimental temperature distribution was not measured) is made to the experimentally observed phenomena. The consequences of the assumption of identical vibration and buckling modes is shown by a comparison of results with and without the assumption of mode identity. Computer plots of the elastic surface as local buckling develops with increasing temperature are shown. The calculated, fully developed local edge buckling is compared to a photograph of a fully developed buckling as observed in the laboratory.

Bailey, C. D.↗
NASA NTRS1972

Residual thermal stress control in composite reinforced metal structures

Advanced composite materials, composed of boron or graphite fibers and a supporting matrix, make significant structural efficiency improvements available to aircraft and aerospace designers. Residual stress induced during bonding of composite reinforcement to metal structural elements can be reduced or eliminated through suitable modification to the manufacturing processes. The most successful method employed during this program used a steel tool capable of mechanically loading the metal component in compression prior to the adhesive bonding cycle. Compression loading combined with heating to 350 F during the bond cycle can result in creep deformation in aluminum components. The magnitude of the deformation increases with increasing stress level during exposure to 350 F.

Kelly, J. B.↗
NASA NTRS1975

Biogenic amines and acute thermal stress in the rat

A study is summarized which demonstrates that depletion of the biogenic amines 5-hydroxytryptamine (5-HT) or norepinephrine (NE) alters the normal thermoregulatory responses to acute temperature stress. Specifically, NE depletion caused a significant depression in equilibrium rectal temperature at 22 C and a greater depression in rectal temperature than controls in response to cold (6 C) stress; NE depletion also resulted in a significantly higher rectal temperature response to acute heat (38 C) stress. Depletion of 5-HT had less severe effects. It remains unclear whether the primary site of action of these agents is central or peripheral.

Williams, B. A.↗