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At least 181 records · Page 10

J-85 jet engine noise measured in the ONERA S1 wind tunnel and extrapolated to far field

Noise from a J-85 turbojet with a conical, convergent nozzle was measured in simulated flight in the ONERA S1 Wind Tunnel. Data are presented for several flight speeds up to 130 m/sec and for radiation angles of 40 to 160 degrees relative to the upstream direction. The jet was operated with subsonic and sonic exhaust speeds. A moving microphone on a 2 m sideline was used to survey the radiated sound field in the acoustically treated, closed test section. The data were extrapolated to a 122 m sideline by means of a multiple-sideline source-location method, which was used to identify the acoustic source regions, directivity patterns, and near field effects. The source-location method is described along with its advantages and disadvantages. Results indicate that the effects of simulated flight on J-85 noise are significant. At the maximum forward speed of 130 m/sec, the peak overall sound levels in the aft quadrant were attentuated approximately 10 dB relative to sound levels of the engine operated statically. As expected, the simulated flight and static data tended to merge in the forward quadrant as the radiation angle approached 40 degrees. There is evidence that internal engine or shock noise was important in the forward quadrant. The data are compared with published predictions for flight effects on pure jet noise and internal engine noise. A new empirical prediction is presented that relates the variation of internally generated engine noise or broadband shock noise to forward speed. Measured near field noise extrapolated to far field agrees reasonably well with data from similar engines tested statically outdoors, in flyover, in a wind tunnel, and on the Bertin Aerotrain. Anomalies in the results for the forward quadrant and for angles above 140 degrees are discussed. The multiple-sideline method proved to be cumbersome in this application, and it did not resolve all of the uncertainties associated with measurements of jet noise close to the jet. The simulation was complicated by wind-tunnel background noise and the propagation of low frequency sound around the circuit.

Soderman, Paul T.↗

Test and Analysis of Solid Rocket Motor Nozzle Ablative Materials

Asbestos free solid motor internal insulation samples were tested at the MSFC Hyperthermal Facility. Objectives of the test were to gather data for analog characterization of ablative and in-depth thermal performance of rubber materials subject to high enthalpy/pressure flow conditions. Tests were conducted over a range of convective heat fluxes for both inert and chemically reactive sub-sonic free stream gas flow. Instrumentation included use of total calorimeters, thermocouples, and a surface pyrometer for surface temperature measurement. Post-test sample forensics involved measurement of eroded depth, charred depth, total sample weight loss, and documentation of the general condition of the eroded profile. A complete Charring Material Ablator (CMA) style aero-thermal analysis was conducted for the test matrix and results compared to the measured data. In general, comparisons were possible for a number of the cases and the results show a limited predictive ability to model accurately both the ablative response and the in-depth temperature profiles. Lessons learned and modeling recommendations are made regarding future testing and modeling improvements that will increase understanding of the basic chemistry/physics associated with the complicated material ablation process of rubber materials.

Clayton, J. Louie↗

Arc Jet Test and Analysis of Asbestos Free Solid Rocket Motor Nozzle Dome Ablative Materials

Asbestos free solid motor internal insulation samples were recently tested at the MSFC Hyperthermal Arc Jet Facility. Objectives of the test were to gather data for solid rocket motor analog characterization of ablative and in-depth thermal performance of rubber materials subject to high enthalpy/pressure flow conditions. Tests were conducted over a range of convective heat fluxes for both inert and chemically reactive sub-sonic free stream gas flow. Active instrumentation included use of total calorimeters, in-depth thermocouples, and a surface pyrometer for in-situ surface temperature measurement. Post-test sample forensics involved determination of eroded depth, charred depth, total sample weight loss, and documentation of the general condition of the eroded profile. A complete Charring Material Ablator (CMA) style aero thermal analysis was conducted for the test matrix and results compared to the measured data. In general, comparisons were possible for a number of the cases and the results show a limited predictive ability to model accurately both the ablative response and the in-depth temperature profiles. Lessons learned and modeling recommendations are made regarding future testing and modeling improvements that will increase understanding of the basic chemistry/physics associated with the complicated material ablation process of rubber materials.

Clayton, J. Louie↗

AXISYMMETRIC, THROTTLEABLE NON-GIMBALLED ROCKET ENGINE

A rocket engine assembly is provided for a vertically launched rocket vehicle. A rocket engine housing of the assembly includes two or more combustion chambers each including an outlet end defining a sonic throat area. A propellant supply for the combustion chambers includes a throttling injector, associated with each of the combustion chambers and located opposite to sonic throat area, which injects the propellant into the associated combustion chamber. A modulator, which may form part of the injector, and which is controlled by a controller, modulates the flow rate of the propellant to the combustion chambers so that the chambers provide a vectorable net thrust. An expansion nozzle or body located downstream of the throat area provides expansion of the combustion gases produced by the combustion chambers so as to increase the net thrust.

Sackheim, Robert L.↗

Plasma flow processes within magnetic nozzle configurations

An attempt is made to separate the interactive processes occurring in electromagnetic devices and to examine the acceleration of ionized gas within magnetic fields which can guide it through an expansion process. The plasma was generated in a single turn coil 50 cm long with a radius of 5.25 cm which surrounded a quartz tube with an internal radius of 3.81 cm and a length of 100 cm. Choking was found to occur at both sonic and cusp velocities which were coincident in the present experiment.

York, Thomas M.↗

Screech Tones from Rectangular Jets with Spanwise Oblique Shock-Cell Structures

Understanding screech is especially important for the design of advanced aircraft because screech can cause sonic fatigue failure of aircraft structures. Although the connection between shock-cell spacing and screech frequency is well understood, the relation between non-uniformities in the shock-cell structures and the resulting amplitude, mode, and steadiness of screech have remained unexplored. This paper addresses the above issues by intentionally producing spanwise (larger nozzle dimension) variations in the shock-cell structures and studying the resulting spanwise screech mode. The spanwise oblique shock-cell structures were produced using imperfectly expanded convergent-divergent rectangular nozzles (aspect ratio = 5) with nonuniform exit geometries. Three geometries were studied: (a) a nozzle with a spanwise uniform edge, (b) a nozzle with a spanwise oblique (single bevelled) edge, and (c) a nozzle that had two spanwise oblique (double bevelled) cuts to form an arrowhead-shaped nozzle. For all nozzles considered, the screech mode was antisymmetric in the transverse (smaller nozzle dimension) direction allowing focus on changes in the spanwise direction. Three types of spanwise modes were observed: symmetric (1), antisymmetric (2), and oblique (3). The following significant results emerged: (1) for all cases the screech mode corresponds with the spanwise shock-cell structure, (2) when multiple screech modes are present, the technique presented here makes it possible to distinguish between coexisting and mutually exclusive modes, (3) the strength of shocks 3 and 4 influences the screech source amplitude and determines whether screech is unsteady. The results presented here offer hope for a better understanding of screech and for tailoring shock-containing jets to minimize fatigue failure of aircraft components.

Raman, Ganesh↗

Numerical Simulations of Shock/Plume Interaction Using Structured Overset Grids

Computational simulations using structured overset grids with the Launch Ascent and Vehicle Aerodynamics (LAVA) solver framework are presented for predicting oblique shock/plume interaction effects to near-field sonic boom signatures. Standard second-order accurate as well as higher-resolution numerical discretizations are utilized and compared in the study. The numerical approach is compared with supersonic wind-tunnel data for three cases. The cases include an empty wind-tunnel at the operating conditions, an isolated shockgenerating diamond wedge within the tunnel, and a nozzle with diamond wedge configuration at five different nozzle pressure ratios. Solution sensitivity to numerical discretization is analyzed. Favorable comparisons between the computational results and experimental data of near-field pressure signatures are obtained. A simple prediction method for plume induced shock deflection is developed and results are compared with the CFD data.

Housman, Jeffrey A.↗

A finite element approach for predicting nozzle admittances

A finite element method is used to predict the admittances of axisymmetric nozzles. It is assumed that the flow in the nozzle is isentropic and the disturbances are small so that linear analyses apply. An approximate, two dimensional compressible model is used to describe the steady flow in the nozzle. The propagation of acoustic disturbances is governed by the complete linear wave equation. The differential form of the acoustic equation is transformed to an integral equation by using Galerkin's method, and Green's theorem is applied so that the acoustic boundary conditions can be introduced through the boundary residuals. The boundary conditions are described for both straight and curved sonic lines. A two dimensional FEM with linear elements is used to solve the acoustic equation. A one dimensional FEM is also used to solve the reduced equation of Crocco, and the solution verifies the sufficiency of the boundary residual formulation. Comparison between computed admittances and experimental data is shown to be quite good.

Sigman, R. K.↗

Propulsion-Airframe Integration for Conceptual Redesign of a Low-Boom Supersonic Transport

A low-boom supersonic transport was designed for a cruise Mach of 1.7 and 40 passengers. This low-boom aircraft, referred to as the Mach 1.7 40-PAX concept, was generated using computational fluid dynamics (CFD) based sonic boom analysis at the start of overland cruise (SOC). The engine for the Mach 1.7 40-PAX concept was designed using the Numerical Propulsion System Simulation (NPSS) and modeled as a flow-through nacelle for CFD analysis. To understand how the engine plume affects the undertrack ground signature, the Mach 1.7 40-PAX concept is redesigned using an aeropropulsive CFD simulation. A process for approximation of the NPSS engine at SOC by a CFD engine is developed. The generated CFD engine has the identical nozzle boundary conditions and approximately the same mass flow and thrust as those of the NPSS engine at SOC. Then, the configuration with the CFD engines is optimized to approximately restore the low-boom characteristics of the Mach 1.7 40-PAX concept. Finally, the CFD simulation data for the optimized concept with the CFD engines is used to calibrate the low-fidelity aerodynamic analyses for mission analysis of this concept. The cyclic dependency of the involved disciplinary analyses is resolved using an iteration method for a consistent coupling of the mission analysis, NPSS engine analysis, and low-boom redesign using the aeropropulsive CFD simulation. This low-boom redesign study is used as an example to demonstrate how the propulsion-airframe integration could be implemented for conceptual design of low-boom supersonic transports.

Low-boom supersonic transport↗

Propulsion-Airframe Integration for Conceptual Redesign of a Low-Boom Supersonic Transport

A low-boom supersonic transport was designed for a cruise Mach of 1.7 and 40 passengers. This low-boom aircraft, referred to as the Mach 1.7 40-PAX concept, was generated using computational fluid dynamics (CFD) based sonic boom analysis at the start of overland cruise (SOC). The engine for the Mach 1.7 40-PAX concept was designed using the Numerical Propulsion System Simulation (NPSS) and modeled as a flow-through nacelle for CFD analysis. To understand how the engine plume affects the undertrack ground signature, the Mach 1.7 40-PAX concept is redesigned using an aeropropulsive CFD simulation. A process is developed for approximation of the NPSS engine at SOC by a CFD engine for aeropropulsive CFD simulation. The generated CFD engine has the identical nozzle boundary conditions and approximately the same mass flow and thrust as those of the NPSS engine at SOC. Then, the configuration with the CFD engines is optimized to approximately restore the low-boom characteristics of the Mach 1.7 40-PAX concept. Finally, the CFD simulation data for the optimized concept with the CFD engines is used to calibrate the low-fidelity aerodynamic analyses for mission analysis of this concept. The cyclic dependency of the involved disciplinary analyses is resolved using an iteration method for a consistent coupling of the mission analysis, NPSS engine analysis, and low-boom redesign using the aeropropulsive CFD simulation. This low-boom redesign study is used as an example to demonstrate how the propulsion-airframe integration could be implemented for conceptual design of low-boom supersonic transports.

Low-boom supersonic transport↗

Direct Numerical Simulation of Acoustic Waves Interacting with a Shock Wave in a Quasi-1D Convergent-Divergent Nozzle Using an Unstructured Finite Volume Algorithm

Numerical simulation of a very small amplitude acoustic wave interacting with a shock wave in a quasi-1D convergent-divergent nozzle is performed using an unstructured finite volume algorithm with a piece-wise linear, least square reconstruction, Roe flux difference splitting, and second-order MacCormack time marching. First, the spatial accuracy of the algorithm is evaluated for steady flows with and without the normal shock by running the simulation with a sequence of successively finer meshes. Then the accuracy of the Roe flux difference splitting near the sonic transition point is examined for different reconstruction schemes. Finally, the unsteady numerical solutions with the acoustic perturbation are presented and compared with linear theory results.

Bui, Trong T.↗

Particle size distributions of several commonly used seeding aerosols

During the course of experimentation, no solid particle powder could be found which produced an aerosol with a narrow particle size distribution when fluidization was the only flow process used in producing the aerosol. The complication of adding particle size fractionation processes to the aerosol generation effort appears to be avoidable. In this regard, a simple sonic orifice is found to be effective in reducing the percentage of agglomerates in the several metal oxide powders tested. Marginally beneficial results are obtained for a 0.5/99.5 percent by weight mixture of the flow agent and metal oxide powder. However, agglomeration is observed to be enhanced when the flow agent percentage is increased to 5 percent. Liquid atomization using the Collison nebulizer as well as a version of the Laskin nozzle resulted in polydispersed aerosols with particle size distributions heavily weighted by the small particle end of the size spectrum. The aerosol particle size distributions produced by the vaporization/condensation seeder are closer to the ideal monodispersed aerosol than any of the other aerosols tested. In addition, this seeding approach affords a measure of control over particle size and particle production rate.

Crosswy, F. L.↗

Defining the Operational Envelope for Air Flows in the Miniature Arc-Jet Research Chamber (mARC II)

The second-generation 30 kW miniature Arc-jet Research Chamber (mARC II) at NASA Ames Research Center produces high enthalpy flows relevant for entry systems ground testing. The mARC II facility has recently undergone upgrades, including the installation of a new vacuum system to address the issues preventing it from maintaining underexpanded flow under test conditions. In this work, we present data obtained from an Integrated Systems Testing campaign and provide an initial assessment of arc-jet performance following the upgrades. Air is used as the working gas for the standard mARC II arc-heater configuration with two constrictor disks. Seven runs were investigated for five test conditions to assess the lowest achievable stagnation point heat fluxes for air flow rates of 0.15 or 0.25 g s −1 . The heat flux was measured using a water-cooled Gardon gauge (Ø4.76 mm, 3/16" hemispherical) at 70 mm from the nozzle exit plane. The new vacuum system produced test box pressures in the medium (fine) vacuum range (~0.03 torr, 4 Pa) prior to gas addition and successfully maintained underexpanded flow after gas addition. The upgrade yielded a ~4X reduction in heat flux relative to the previous system for the same set test conditions. We report the lowest heat fluxes measured in mARC II to date, ranging from 26 to 81 W cm −2 , for sonic flow enthalpies of 4–14 MJ kg −1 . Bulk enthalpies estimated using an energy balance method (EB 2 ) are reported for the first time using mARC II.Initial data suggests EB 2 generally estimates lower enthalpies than sonic flow methods for mARC II. Lastly, laminar axisymmetric Navier–Stokes simulations were performed using the NASA DPLR code. Numerical heat flux results show good agreement with experiments at low arc powers (3–15% difference at the minimum set arc current), but discrepancy increases with arc power (49% difference at the maximum set arc current).

Pitot tube↗

Defining the Operational Envelope for Air Flows in the Miniature Arc-Jet Research Chamber (mARC II)

The second-generation 30 kW miniature Arc-jet Research Chamber (mARC II) at NASA Ames Research Center produces high enthalpy flows relevant for entry systems ground testing. The mARC II facility has recently undergone upgrades, including the installation of a new vacuum system to address the issues preventing it from maintaining underexpanded flow under test conditions. In this work, we present data obtained from an Integrated Systems Testing campaign and provide an initial assessment of arc-jet performance following the upgrades. Air is used as the working gas for the standard mARC II arc-heater configuration with two constrictor disks. Seven runs were investigated for five test conditions to assess the lowest achievable stagnation point heat fluxes for air flow rates of 0.15 or 0.25 g s −1 . The heat flux was measured using a water-cooled Gardon gauge (Ø4.76 mm, 3/16" hemispherical) at 70 mm from the nozzle exit plane. The new vacuum system produced test box pressures in the medium (fine) vacuum range (~0.03 torr, 4 Pa) prior to gas addition and successfully maintained underexpanded flow after gas addition. The upgrade yielded a ~4X reduction in heat flux relative to the previous system for the same set test conditions. We report the lowest heat fluxes measured in mARC II to date, ranging from 26 to 81 W cm −2 , for sonic flow enthalpies of 4–14 MJ kg −1 . Bulk enthalpies estimated using an energy balance method (EB 2 ) are reported for the first time using mARC II.Initial data suggests EB 2 generally estimates lower enthalpies than sonic flow methods for mARC II. Lastly, laminar axisymmetric Navier–Stokes simulations were performed using the NASA DPLR code. Numerical heat flux results show good agreement with experiments at low arc powers (3–15% difference at the minimum set arc current), but discrepancy increases with arc power (49% difference at the maximum set arc current).

arc-jet↗

X-59 Sonic Boom Test Results from the NASA Glenn 8- by 6-Foot Supersonic Wind Tunnel

A wind tunnel test was conducted to investigate near-field sonic boom pressure signatures from a model of the X-59 Low-Boom Flight Demonstrator aircraft. A 1.62%-scale model of the aircraft in the C612A configuration was fabricated for the wind tunnel test, which took place in the NASA Glenn 8- by 6-Foot Supersonic Wind Tunnel in September and October 2021. The model had provisions for two different mounting options: a swept blade strut that attached at the top of model ahead of the inlet, and rear-entry sting that was made as one piece with a dummy nacelle, and which had a 2”-long cylindrical segment aft of the nozzle exit before tapering up in size. The blade strut allowed for a clean aft end of the model for evaluation of the shocks from that region, while the sting avoided the significant distortions of the flow and shocks from the blade strut along the top of the model. Both the sting and the strut had adapters that attached to a force balance. The model had alternate parts for ±0.5° deflections of the flaps, ailerons, and stabilator, and ±1° deflections of the T-tail horizontal surface. Off-body static pressure measurements of the flow field below the model were made by use of a pressure rail which had 420 orifices along its tip. The model was positioned at various heights from the rail by vertical movement of the wind tunnel strut, and at various longitudinal stations relative to the rail by means of a linear actuator mounted between the tunnel strut and the balance. The longitudinal positioning allowed multiple pressure signatures to be obtained along different portions of the rail. These signatures were aligned by accounting for the model longitudinal movement and then averaged to take out the effects of tunnel flow distortions and the interference of the rail flow field and shocks on the model pressure signatures. The test was run at approximate Mach numbers of 1.36, 1.4, and 1.47, and the model was set at various angles of attack and roll relative to the rail. Plots of the model signatures for all the variations of Mach number, model angles, control deflections, and height relative to the rail are provided throughout the report. Repeatability was generally very good and gave confidence in the quality of the measurements. The signatures measured at various heights from the rail provided insight into the aging of the model shocks as they propagated from 1.2 to 3 body lengths from the model. Off-track signatures up to 45° from centerline obtained by rolling the model gave indications of the shock flow fields across the width of the sonic boom carpet. The deflections of the various control surfaces allowed assessment of the boom sensitivity to the control surface movements.

Sonic boom↗

Transitional flight characteristics of a geometrically simplified STOVL model

The transitional flight characteristics of a geometrically simplified Short Take-Off Vertical Landing (STOVL) aircraft configuration were measured in the NASA Ames 7- by 10-Foot Wind Tunnel. The experiment was designed to provide detailed data for evaluating the capability of computational fluid dynamics methods to predict the important powered lift flow parameters. The model consists of a 60 deg cropped delta wing planform; a blended fuselage; and tandem, circular, high pressure air jets that exit perpendicular to the flat lower surface. Freestream Mach number is limited to a maximum 0.2. Model angle of attack ranges from -10 deg to +20 deg. The nozzle pressure ratios of both jets are varied between 1 and 3, and the jet exit temperatures are maintained at near ambient conditions. Detailed surface pressure measurements show that suction pressure peaks located on the upper surface of the wing during conventional wingborne flight for angles of attack greater than 5 deg move to the wing lower surface at angles of attack less than 0 deg. A reduction in these suction pressure peaks is observed when the lift jets are operating. With sonic jet exit conditions, a freestream Mach number of 0.14, and 0 deg angle of attack, the jet-induced suckdown is equivalent to a 3.7 deg reduction in angle of attack. Schlieren, laser light sheet flow visualization and total pressure measurements in the jet plumes provide a description of the three-dimensional jet efflux flowfield.

Roth, Karlin R.↗

Cryogenic and Simulated Fuel Jet Breakup in Argon, Helium and Nitrogen Gas Flows

Two-phase flow atomization of liquid nitrogen jets was experimentally investigated. They were co-axially injected into high-velocity gas flows of helium, nitrogen and argon, respectively, and atomized internally inside a two-fluid fuel nozzle. Cryogenic sprays with relatively high specific surface areas were produced, i.e., ratios of surface area to volume were fairly high. This was indicated by values of reciprocal Sauter mean diameters, RSMD's, as measured with a scattered- light scanning instrument developed at NASA Lewis Research Center. Correlating expressions were derived for the three atomizing gases over a gas temperature range of 111 to 422 K. Also, the correlation was extended to include waterjet breakup data that had been previously obtained in simulating fuel jet breakup in sonic velocity gas flow. The final correlating expression included a new dimensionless molecular-scale acceleration group. It was needed to correlate RSMD data, for LN2 and H2O sprays, with the fluid properties of the liquid jets and atomizing gases used in this investigation.

Ingebo, Robert D.↗

Diagnosing Noise Features Of Internally Mixed, External Plug Exhaust Systems

In internally mixed exhaust systems, a lobed or forced mixer is employed to mix the core and bypass streams before they exit the common nozzle. For moderate bypass-ratio engines this marginally improves thrust, and provides a significant acoustic benefit. Indeed, it has been thought that a fully mixed jet creates the lowest noise you can get from a two-stream engine. Typically, the forced mixer system produces a bit more noise than a fully mixed equivalent jet, noise that has been called “excess noise”. In recent testing, this excess noise seemed to be amplified when an external plug was employed in the exhaust system to reduce boattail drag. Identifying the mechanism of this excess noise and mitigating it is key to creating commercial supersonic vehicles that are acoustically acceptable around airports. This paper adds to that investigation, analyzing results from recent tests where far-field acoustic data were acquired on two sets of flows with matched fully mixed flow conditions. One set of flows had a heated core stream, making it a dual-stream jet. The other set had both streams heated to the same temperature, making a single-stream jet that matched the fully mixed temperature and velocity of the dual-stream jet. These flows were tested in two lobed-mixer exhaust systems with internal and external plugs. Analysis of flow and noise data from the nozzles with combinations of single- and dual-stream flows, and with and without flight streams, gives insight into how and why the noise of the dual-stream and single-stream jet differ. One additive source, present in nozzles both with and without external plugs, comes from inside the nozzle, likely the internal shear layer coming off the lobed mixer. This noise source is not impacted by a change in flight stream and has a distinctive spectral directivity that is amplified by the presence of the external plug. Finding the exact source mechanism of this new source will be key to making the internally mixed exhaust systems reach their lowest possible sound level.

Noise prediction↗