DOE OSTI2011
The objective of the Micro-CHP Phase I effort was to develop a conceptual design for a Micro-CHP system including: Defining market potential; Assessing proposed technology; Developing a proof-of-principle design; and Developing a commercialization strategy. TIAX LLC assembled a team to develop a Micro-CHP system that will provide electricity and heating. TIAX, the contractor and major cost-share provider, provided proven expertise in project management, prime-mover design and development, appliance development and commercialization, analysis of residential energy loads, technology assessment, and market analysis. Kohler Company, the manufacturing partner, is a highly regarded manufacturer of standby power systems and other residential products. Kohler provides a compellingly strong brand, along with the capabilities in product development, design, manufacture, distribution, sales, support, service, and marketing that only a manufacturer of Kohler's status can provide. GAMA, an association of appliance and equipment manufacturers, provided a critical understanding of appliance commercialization issues, including regulatory requirements, large-scale market acceptance issues, and commercialization strategies. The Propane Education & Research Council, a cost-share partner, provided cost share and aided in ensuring the fuel flexibility of the conceptual design. Micro-CHP systems being commercialized in Europe and Japan are generally designed to follow the household thermal load, and generate electricity opportunistically. In many cases, any excess electricity can be sold back to the grid (net metering). These products, however, are unlikely to meet the demands of the U.S. market. First, these products generally cannot provide emergency power when grid power is lost--a critical feature to market success in the U.S. Even those that can may have insufficient electric generation capacities to meet emergency needs for many U.S. homes. Second, the extent to which net metering will be available in the U.S. is unclear. Third, these products are typically not designed for use in households having forced hot-air heating, which is the dominant heating system in the U.S. The U.S. market will also require a major manufacturer that has the reputation and brand recognition, low-cost manufacturing capability, distribution, sales, and service infrastructure, and marketing power to achieve significant market size with a previously unknown and unproven product. History has proven time and time again that small-to-medium-size manufacturers do not have the resources and capabilities to achieve significant markets with such products. During the Phase I effort, the Team developed a conceptual design for a Micro-CHP system that addresses key DOE and U.S. market needs: (1) Provides emergency power adequate for critical household loads, with none of the key drawbacks associated with typical, low-cost emergency generators, such as liquid fuel storage, inability to power ''hard-wired'' loads, need to run temporary extension cords for plug loads, manual set up required, susceptibility to overload, and risk of failure due to lack of maintenance and infrequent operation; (2) Requires no special skills to install--plumbers, electricians and HVAC technicians will typically have all necessary skills; (3) Can be used with the major residential fuels in the U.S., including natural gas and propane, and can be easily adapted to fuel oil as well as emerging fuels as they become available; and (4) Significantly reduces household energy consumption and energy costs.