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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 181 records · Page 10
All sourcesNASA NTRSDOE OSTI
NASA NTRS2019

Dynamic Analysis of the STARC-ABL Propulsion System

In the pursuit of Electrified Aircraft Propulsion (EAP), much of the attention is on the development of hybrid electric concept vehicles and their propulsion systems from a steady state performance perspective. While it is steady-state performance that largely determines the efficiency of civil air transports, engine operability and transient performance define constraints for the steady state design that impact efficiency and system viability. Neglecting dynamics and control technologies can result in an over-designed, sub optimal propulsion system or a concept that is not feasible. Thus, dynamic system studies were conducted on the propulsion system of the conceptual aircraft design known as the Single-aisle Turboelectric AiRCraft with Aft Boundary Layer propulsor (STARC-ABL). This paper describes the development of a controller to verify the baseline concept's feasibility from an operability perspective. Further, studies were conducted to identify excessive stability margin in the baseline design that could be traded for potential benefits in efficiency through an engine re design. This study revealed the potential to reduce the high pressure compressor (HPC) stall margin by 3%. Finally, a study was conducted to investigate the potential benefit of adding energy storage to the STARC-ABL concept that further improves operability and enables more gains in engine efficiency and performance. The energy storage provided an additional 0.5% stall margin can be removed from the HPC.

STARC-ABL↗
NASA NTRS2019

Dynamic Analysis of the STARC-ABL Propulsion System

In the pursuit of Electrified Aircraft Propulsion (EAP), much of the attention is on the development of hybrid electric concept vehicles and their propulsion systems from a steady state performance perspective. While it is steady-state performance that largely determines the efficiency of civil air transports, engine operability and transient performance define constraints for the steady state design that impact efficiency and system viability. Neglecting dynamics and control technologies can result in an over-designed, sub optimal propulsion system or a concept that is not feasible. Thus, dynamic system studies were conducted on the propulsion system of the conceptual aircraft design known as the Single-aisle Turboelectric AiRCraft with Aft Boundary Layer propulsor (STARC-ABL). This paper describes the development of a controller to verify the baseline concept's feasibility from an operability perspective. Further, studies were conducted to identify excessive stability margin in the baseline design that could be traded for potential benefits in efficiency through an engine re design. This study revealed the potential to reduce the high pressure compressor (HPC) stall margin by 3%. Finally, a study was conducted to investigate the potential benefit of adding energy storage to the STARC-ABL concept that further improves operability and enables more gains in engine efficiency and performance. The energy storage provided an additional 0.5% stall margin can be removed from the HPC.

dynamic systems analysis↗
NASA NTRS2019

X-57 Mod 2 Motor Thermal Analysis

This work covers the refinement of thermal models from design estimates to actual fabricated performance. Matching the experimental data of the first fully electrified version of the X-57 Maxwell experimental vehicle requires high fidelity thermal analysis to sufficiently capture the electric motor and inverter temperature profiles. Qualification test data of the motors and inverters is used to validate finite element analysis models used to simulate thermal performance over mission transients. An additional thermal-hydraulic models is used to estimate flow characteristics through the propulsor nacelle and component heat sinks. After calibration of the higher order models, overall component sizing and peak temperature constraints can be distilled to reduced order models, to improve modelflexibility and utility.

Chin, Jeffrey C.↗
NASA NTRS2019

Electrified Aircraft Propulsion Systems: Potential Failure Modes and Failure Mitigation Strategies

Electrified aircraft propulsion (EAP) systems hold great potential for the reduction of aircraft fuel burn, emissions, and noise. Currently, NASA and other organizations are actively working to identify and mature technologies necessary to bring EAP designs to reality. A requirement for the development of any civil aircraft and its systems is to ensure that potential hazards in the design are identified and appropriately mitigated to ensure that the system is safe. During aircraft development, a system safety assessment that consists of a functional hazard assessment is conducted to identify all potential failure conditions of each function, and classify those failures according to the severity of their effects on the aircraft or its occupants. The more severe a function's failure condition classification, the greater the development assurance level required for the function to ensure that the probability of the hazard is acceptably low. Today, aircraft engines and their control systems receive type certificate approval as a stand-alone system to signify their airworthiness. However, the complex coupling and distributed nature of EAP designs are expected to place added challenges on the certification of these systems. This presentation will provide an initial high-level review of the potential failure modes and hazards posed by a generic EAP system along with potential mitigation strategies for those failures. The EAP system is assumed to be a hybrid design consisting of gas turbine engines, mechanical drives, electric machines, power electronics and distribution systems, energy storage devices, and motor driven propulsors. The functionality provided by each of these EAP subsystems will be discussed along with the potential failure modes they may encounter. This will include a discussion of coupled failure effects, where a fault in one EAP subsystem effects the operation of other subsystems in the architecture. Next, potential failure mitigation strategies are discussed including both software-based and hardware-based mitigation strategies. The presentation will conclude with an example evaluation of the potential failure modes and mitigation strategies for a concept EAP system proposed by NASA.

Simon, Donald L.↗
NASA NTRS2018

Auralization of an Unmanned Aerial Vehicle Under Propeller Phase Control

Community noise has been identified as a major barrier to entry into service of unmanned aerial vehicle platforms. Common among such vehicle architectures is a distributed electric propulsion system, in which many propellers and/or rotors are used for thrust and/or lift. A promising noise reduction technique was recently developed to favorably modify the vehicle source noise directivity, by adjusting the relative azimuthal position of the prop/rotor blades between propulsors. Un- der idealized conditions, such phase control can yield noise reductions on the order of 20 dB at a ground observer relative to the average case having a random phase distribution. However, human perception of the resulting noise may not be fully captured by such a simple acoustic measure. To this end, this paper under- takes the auralization of the tonal vehicle noise. Specifically, total propeller tonal noise is optimized over a set of observer zones, e.g., 45 deg. wedges, around the vehicle. Each zone represents a unique set of relative phases. The forward flight of the vehicle adjacent to a noise-sensitive area is simulated by prescribing a series of zones over the flight path having minimum noise in the direction of the ob- server. Auralizations and their associated metrics are compared with a reference condition.

Pascioni, Kyle A.↗
NASA NTRS2020

Control Demonstration of Multiple Doubly Fed Induction Motors for Hybrid Electric Propulsion

The Convergent Aeronautics Solutions (CAS) High Voltage Hybrid Electric Propulsion (HVHEP) activity was formulated to support the move into future hybrid-electric aircraft. The goal of this high-voltage activity is to develop a new alternating current (AC) power architecture to support the needs of higher efficiency and lower emissions aircraft. This proposed architecture will adopt the use of the doubly fed induction machine (DFIM) for propulsor drive motor application. The DFIMs are attractive for several reasons, including but not limited to, the ability to self-start, the ability to operate subsynchronously and supersynchronously, and the requirement for power converters rated at a fraction of those required in a corresponding direct current system, dependent on the range of operation. The focus of this report is based specifically on the presentation and analysis of a novel strategy, which allows for independent operation of multiple doubly fed induction motors from a common AC bus

David J Sadey↗
NASA NTRSDate not supplied

Electrified Aircraft Propulsion Systems: Gas Turbine Control Considerations for the Mitigation of Potential Failure Modes and Hazards

This paper provides a high-level review of the potential failure modes and hazards to which electrified aircraft propulsion (EAP) systems are susceptible, along with potential gas turbine control-based strategies to assist in the mitigation of those failures. To introduce the types of failures that an EAP system may experience, a generic EAP system is considered, consisting of gas turbine engines, mechanical drives, electric machines, power electronics and distribution systems, energy storage devices, and motor driven propulsors. The functionality provided by each of these EAP subsystems is discussed, along with their potential failure modes, and possible strategies for mitigating those failures. To further illustrate the role of gas turbine controls in mitigating EAP failure modes, an example based on a simulated EAP concept aircraft proposed by NASA is given. The effects of failures are discussed, along with turbomachinery control strategies, including reversionary control modes, and control limit logic.

Donald L Simon↗
NASA NTRSDate not supplied

Preliminary Aeroacoustic Measurements from the AART in the NFAC 40-by 80-Foot Wind Tunnel

The primary objective: determine the aerodynamics and acoustics related to an auxiliary propulsor mounted behind an isolated wing in the National Full Scale Aerodynamic Complex 40-by 80-Foot Wind Tunnel. The primary data points match test conditions for in-flow stereo PIV measurements completed in the Ames 7x10 in 2018. The propeller consists of a Sensenich L26H commercial off the shelf blade set and hub, with a 26 inch diameter; propeller performance is measured with an internal balance integrated in the test stand. The wing is a NACA 0015 with a 12 inch chord; 58.5 inches in height for full wing configuration; 40.5 inches in height for the half wing configuration.

Aeroacoustics↗
NASA NTRSDate not supplied

Design of a Distributed Propulsion Concept Using an Adjoint-Based Approach and Blade Element Theory to Minimize Power

The adjoint-based design capability in FUN3D is extended to allow efficient gradient-based optimization and design of concepts with highly integrated and distributed aero-propulsive systems. Previous work by the authors demonstrated the derivation and application of design sensitivities of flow power and vehicle forces with respect to design variables associated with actuator disk size, loading, and installation on the aircraft. In this work, calculations of propulsive power, shaft power, and propeller efficiency using blade element-based disk loading, along with sensitivity derivatives needed to perform adjoint-based design, have been implemented. This includes the derivation of additional design sensitivities for actuator disk variables with respect to the radial distributions of blade pitch angle and chord length. The blade element-based loading implementation allows us to tailor the actuator disk loading to provide greater design authority and calculate the torque imparted on the flow for the modeling of swirl effects. The design capability is demonstrated by the optimization of NASA's parallel hybrid electric PEGASUS aircraft concept. The optimization objective is the minimization of shaft power at the aerodynamic interface planes for the wing-mounted and tail-cone boundary layer ingestion propulsors, subject to vehicle performance and propulsive constraints.

Irian Ordaz↗
NASA NTRS2020

DGEN Aeropropulsion Research Turbofan Source-Diagnostic Test: Experimental Setup and Acoustic-Data Structure

The experimental setup of, and available data from a recent core/combustor-noise source-diagnostic test utilizing a small turbofan engine are described. The 2019 test campaign continued the investigation of the core/combustor-noise component of aircraft-propulsor noise begun in an earlier baseline test, but with a more extensive acoustic-instrumentation layout. The purpose of both tests was to better understand the impact on civilian-transport airport-community noise from turbofan-combustor sources and thereby to lay the foundation for improved noise-prediction methods and noise-mitigation techniques. Simultaneous high-data-rate acoustic measurements were obtained using a circumferential sensor array at the core nozzle exit in conjunction with sideline and farfield microphone arrays. The test matrix contained engine operational points from engine idle to maximum power and was repeated for different circumferential and sideline array configurations, as well as for redundancy. The extensive data set (up to 93 channels of data and various configurations) allows the application of advanced source-separation and phased-array methods to elucidate not only the core-noise structure, but also the propagation characteristics of other propulsion noise sources. The present report provides a detailed description of the different test points, their associated instrumentation layouts, and the structure of the acquired data set. Results from various data analyses are reported separately.

Aeroacoustics↗
NASA NTRS2021

Electrified Aircraft Propulsion Systems: Gas Turbine Control Considerations for the Mitigation of Potential Failure Modes and Hazards

This paper provides a high-level review of the potential failure modes and hazards to which electrified aircraft propulsion (EAP) systems are susceptible along with potential gas turbine control-based strategies to assist in the mitigation of those failures. To introduce the types of failures that an EAP system may experience, a generic EAP system is considered consisting of gas turbine engines, mechanical drives, electric machines, power electronics and distribution systems, energy storage devices, and motor driven propulsors. The functionality provided by each of these EAP subsystems is discussed along with their potential failure modes and possible strategies for mitigating those failures. To further illustrate the role of gas turbine controls in mitigating EAP failure modes, an example based on a simulated EAP concept aircraft proposed by NASA is given. The effects of failures are discussed, along with turbomachinery control strategies, including reversionary control modes, and control limit logic

Electrified Aircraft Propulsion↗
NASA NTRSDate not supplied

LA-8 Computational Analysis and Validation Studies Using FlightStream

With the emerging market of Urban Air Mobility and the associated unique new flight vehicles with the capability of vertical takeoff and landing, design tools need to be calibrated to assist in the development of these new flight vehicle concepts. Distributed electric propulsion (DEP) covers these vehicles with high-energy flow from the array of motors, which leads to extensive propulsion/airframe interaction effects. With limited experimental data of vehicles using DEP and vehicle operation across a large range of angles of attack, including post-stall conditions, there is a lack of validated design tools to advance new vehicle concepts that have blown wings and operate in multiple flight modes. Although some CFD tools can handle the integration of multiple propulsors and unique geometries, the computational time with a full vehicle is extraordinary. FlightStream, a surface vorticity flow solver that can run in a fraction of the time of other CFD methods, has been evaluated using the Langley Aerodrome No. 8 (LA-8) vehicle as a test case. The LA-8 vehicle is a DEP tandem tilt-wing research vehicle that was designed, built, and tested at NASA Langley Research Center. The LA-8 design features both high-performance and high-technical risks aspects. The vehicle has gone through extensive design of experiments wind tunnel testing in the NASA Langley 12-Foot Low-Speed Wind Tunnel in order to capture all modes of operation. In addition, the LA-8 vehicle has undergone wind tunnel testing with and without propellers, which contributes to the validation of FlightStream for aerodynamic performance in blown and unblown wing cases. This study shows that FlightStream can produce trends and magnitudes of the lift and drag coefficients similar to the data collected from the wind tunnel testing of LA-8. The test cases were both blown and unblown wing cases and with and without high lift control surface deflections.

Steven Curtis Geuther↗
NASA NTRSDate not supplied

Conceptual Design of the Parallel Electric-Gas Architecture with Synergistic Utilization Scheme (PEGASUS) Concept

In this paper, a novel hybrid electric regional aircraft is presented that strategically locates multiple electric and hybrid electric propulsors to obtain aerodynamic benefits. This concept is called the Parallel Electric-Gas Architecture with Synergistic Utilization Scheme (PEGASUS) aircraft. The use of the alternative propulsive systems coupled with their potential aerodynamic benefits presents modeling challenges for conventional aircraft analysis tools. These challenges are addressed by two methods that quantify the potential benefits of the PEGASUS concept. The results of both methods suggest that when com-pared to other hybrid electric regional aircraft, the PEGASUS concept has the potential to decrease the total energy required to complete a mission while also reducing the vehicle gross weight

Kevin R. Antcliff↗
NASA NTRSDate not supplied

Subsonic-Transport Core/Combustor Noise

The presentation is an overview of the propulsion-noise contributions from sources associated with the combustor for subsonic-transport aircraft. Sections of the talk cover: the impact of future compact high-efficiency core design trends on airport-community noise, the physical source mechanisms responsible for direct and indirect combustor noise, and combustor-noise prediction and measurement. The noise issues discussed are important to future gas-turbine propulsors, to envisioned hybrid-electric aircraft propulsion systems, and represent key challenges in the strategy to develop novel propulsion systems for ultra-efficient transport aircraft. The Advanced Air Transport Technology Project supports this effort.

Aeroacoustics, Combustor Noise, Turbomachinery Noi↗
NASA NTRSDate not supplied

Aeroacoustic Measurements from the Aerodynamic and Acoustic Rotorprop Test (AART) in the National Full-Scale Aerodynamics Complex (NFAC) 40- by 80-Foot Wind Tunnel

Unmanned Aerial Vehicle (UAV) designs typically have aerodynamic configurations that result in complex aerodynamic and acoustic conditions, such as wing and propeller interaction. In response, the Aerodynamic and Acoustic Rotorprop Test (AART) Program was implemented, a primary objective of which was to determine the aerodynamics and acoustics related to an auxiliary propulsor mounted behind an isolated wing in the National Full-Scale Aerodynamics Complex (NFAC) 40-by 80-Foot Wind Tunnel. Three configurations (no wing, half wing, and full wing) were tested, with conditions including variation of the propeller speed, wind tunnel Mach number, and Yaw. The acoustic set up, processing, and analysis are discussed along with the known issues for this complex data set. The interaction of upstream bodies and the resulting substantial increase in acoustic emissions are discussed in detail.

Propeller↗
NASA NTRSDate not supplied

Current Status and Future Plans for Electric Motors and Drives at NASA

Current Status and Future Plans for Electric Motors and Drives at NASA: Our work advances propulsion for aircraft while reducing energy consumption, noise, emissions and the cost of air travel. We are committed to investigating the use of alternative energy sources and improving the safety and expediency of flight. Electrified Aircraft Propulsion (EAP) is the use of propulsors (propellers or fans) driven by electric motors to propel aircraft ranging from air taxis to subsonic transports. NASA is developing technology, aircraft concepts, test aircraft, and ground test facilities to turn this idea from science fiction to reality. Specifically, motors and/or generators (Electric machines) are needed on all electrified aircraft. And NASA is sponsoring or performing work to achieve power densities 2-3 times the state of the art for machines in the MW or larger class. Three major machine types are being developed: permanent magnet, induction, and wound field. Power converters are also an essential component in most EAP aircraft concepts, as they are used to convert from ac to dc power, or vice versa. Silicon carbide and gallium nitride convertors are being developed with conventional cooling as well as a cryogenically cooled converter. Future plans include demonstrating integrated flight-ready systems in both ground and flight tests; collaborating with and leveraging ARPA-E EAP programs; and supporting FAA standards development for market acceptance and safety.

Powertrain↗
NASA NTRS2022

Updated Assessment of Turboelectric Boundary Layer Ingestion Propulsion Applied to a Single-Aisle Commercial Transport

Recent advances in technology and a push for more environmentally friendly air transportation has led to interest in electrified aircraft propulsion (EAP). EAP encompasses many different propulsion system architectures which can also enable new, synergistic propulsion-airframe integration approaches. This report evaluates the combination of turboelectric EAP and fuselage boundary layer ingestion (BLI) propulsion in a concept called “STARC-ABL.” The predicted fuel consumption benefits of STARC-ABL are updated from a prior 2016 study with new mission requirements and analysis methodologies. Additionally, certification noise is added to the concept evaluation. To properly assess the impact of EAP, a new concept, “ST-ABL,” is developed for comparison which includes the fuselage BLI propulsor driven mechanically instead of by a turboelectric system. STARC-ABL is predicted to provide a 3.4% reduction in fuel consumption for a single-aisle class, 3500 nmi design mission and a 2.7% reduction for a 900 nmi mission, both relative to an advanced technology conventional aircraft. STARC-ABL is also predicted to have a Chapter 14 cumulative noise margin of 7 EPNdB. The non-EAP ST-ABL concept results in slightly higher fuel consumption and noise than STARC-ABL, indicating that the turboelectric system provides benefits over the mechanical drive approach to fuselage BLI. Areas for future research and evolution of the concept include assessing its applicability to other aircraft sizes, increasing the fidelity of BLI and electric component modeling, and investigating other EAP architecture options.

BLI↗
NASA NTRSDate not supplied

Acoustic Improvements to the 9- by 15-Foot Low Speed Wind Tunnel

A major refurbishment of the 9- by 15-Foot Low Speed Wind Tunnel at NASA Glenn Research Center was undertaken between 2016 and 2019 to improve the acoustic measurement capability of the facility. The principal objective was to lower the background noise in the test section so quiet aircraft propulsors could be tested with good signal-to-noise ratio. The secondary objective was to improve the anechoic quality of the facility so that the measurement uncertainty would be reduced and the data collected would be more accurate. The results of the project were a vastly improved anechoic wind tunnel, with one-third octave sound levels reduced by 8 to 18 dB in the frequency range of interest. The anechoic quality of the test section was improved substantially, reducing the effect of unwanted echoes contaminating the noise measurements, with the error in an impulse response measurement reduced from 0.8 dB to 0.2 dB. This report describes the main acoustic findings and is intended to provide guidance for other facilities requiring a low noise environment

Wind tunnel↗