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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 181 records · Page 10
All sourcesNASA NTRSDOE OSTI
DOE OSTI2022

Accelerating the Inference of the Exa.TrkX Pipeline

Recently, graph neural networks (GNNs) have been successfully used for a variety of particle reconstruction problems in high energy physics, including particle tracking. The Exa.TrkX pipeline based on GNNs demonstrated promising performance in reconstructing particle tracks in dense environments. It includes five discrete steps: data encoding, graph building, edge filtering, GNN, and track labeling. All steps were written in Python and run on both GPUs and CPUs. In this work, we accelerate the Python implementation of the pipeline through customized and commercial GPU-enabled software libraries, and develop a C++ implementation for inferencing the pipeline. The implementation features an improved, CUDA-enabled fixed-radius nearest neighbor search for graph building and a weakly connected component graph algorithm for track labeling. GNNs and other trained deep learning models are converted to ONNX and inferenced via the ONNX Runtime C++ API. The complete C++ implementation of the pipeline allows integration with existing tracking software. We report the memory usage and average event latency tracking performance of our implementation applied to the TrackML benchmark dataset.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗
DOE OSTI2017

Los Alamos National Laboratory nuclear criticality safety pipeline for expedited qualification of personnel

The Los Alamos National Laboratory (LANL) Nuclear Criticality Safety (NCS) Pipeline is a method of accelerating the training and qualification of its next generation nuclear criticality safety professionals. An upper division university course in NCS will be offered at participating universities; students who perform well can participate in a summer internship in the LANL NCS Division the following summer focusing on NCS practices and facility specific training for qualification. Standout students may proceed with a criticality safety oriented research project worked during the senior academic year. The culmination of the pipeline is the hiring of students as full time personnel. This practice reduces the uncertainty around knowing whether the individual: -1) has the technical skills, knowledge, and abilities to succeed in criticality safety, -2) will be able to effectively integrate within the organization, and -3) is interested enough in the discipline to reduce potential retention issues. This approach will address significant challenges in the NCS industry, including rising attrition rates over the next two decades, significant time and resources typically required to train qualified criticality safety professionals once hired, and the absence of available NCS-related academic course work available at colleges and universities. The university pipeline results in several benefits: -1) reduced training time and costs, -2) interested students will naturally self-sort and pursue the discipline at the university level, and -3) a pipeline of criticality safety candidates is readily available within the DOE Complex so that unexpected organizational or mission changes can be reacted to with increased agility. (authors)

96 KNOWLEDGE MANAGEMENT AND PRESERVATION↗
DOE OSTI2019

Development of a Testbed for Pipeline Flushing - 19409

Pipelines which carry radioactive waste within the DOE complex should be properly flushed, particularly in the cases where stationary or moving beds of solid sediment occur, or lines are prone to hydrogen gas buildup. Present guidelines establish a minimum for the amount of water used for post-transfer flushing operations to achieve satisfactory cleaning of pipelines. However, further studies are needed to limit the amount of water used for flushing operations, thus minimizing the consequent downstream waste. These efforts are significantly helpful to DOE waste remediation sites by preserving tank storage, preventing additional waste processing, and minimizing dilution and changes in waste chemistry. An experimental pipe loop designed for study of non-Newtonian slurry flushing is currently being developed at the Florida International University (FIU). The testbed is designed to investigate parameters that effect the efficiency of flushing operations. The objective is to find flush velocity values/modes which lead to satisfactory cleaning of transport lines with a minimum amount of water usage. The developed methodologies will be streamlined according to the demands from both Hanford and Savannah River sites. A test matrix containing parameters such as pipeline length, flow rate, and simulant composition (solid concentration, rheology, particle size and density) has been developed. In the initial phase of testing, material composition and loop length will be fixed to a mixture of 17 wt% kaolin in water (to attain density, viscosity, and yield stress in the applicable range to operations at Savannah River and Hanford sites) and 165 feet, respectively. This matrix provides a parametric study on the flush velocity. Prescribed velocities in this test matrix comply with the maximum and minimum recommended flush velocity values by the flushing guidelines for Hanford waste (RPP-RPT-59600, Rev. 0, SRNL-STI-2015-00014, TFC-ENG-STD-26, REV C-1). Efforts will focus on creating repeatable sediment beds inside the pipeline in both fully-flooded and gravity-drained systems. Bed characterization (i.e., measurement of sediment height, solids concentration, and rheology) will be conducted to ensure consistency of initial conditions between tests. A combination of Pulse-Echo technique, Coriolis meter, and optical inspections will be used to accomplish initial bed characterization (ensuring consistency between tests), control/monitor density variations (initial bed creation, flush velocity control, and post-flush evaluations), and serve as reference (validation of PulseEcho and pipe surface cleanness evaluation), respectively. This paper will present the details of the development of the test loop and the test matrix. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2025

Investigation of the Mechanical Degradation of Zinc-Based Cold Spray Coatings for Steel Pipelines

Internal corrosion in wet natural gas is a big challenge in the oil and gas industry due to corrosive constituents such as carbon dioxide (CO2), hydrogen sulfide (H2S), other forms of sulfur, and water in the gas stream. To mitigate internal corrosion, zinc-based cold spray coatings were designed for use in natural gas pipelines to increase the lifespan of the pipeline network. However, one of the requirements in designing internal coatings is the resistance of the coatings to mechanical forces applied on the pipeline's internal wall during pigging operations. These forces are primarily compressive and shear/friction forces. This study examines material properties that must be considered when evaluating mechanical considerations. To determine the viability of the developed coatings with respect to the shear/friction forces, the shear adhesion and wear resistance of the materials have been evaluated. Shear adhesion testing was performed with modified clevises to determine the shear stress required to cause adhesion failure at the coating/substrate interface. Scanning electron microscopy was utilized to characterize the interfaces after failure. Wear testing was performed on coatings and pipeline materials utilizing pin-on-drum testing. These tests display the stress limitations and wear that the coatings can tolerate from pigging.

mechanical degradation↗
DOE OSTI2024

Automated pipeline processing X-ray diffraction data from dynamic compression experiments on the Extreme Conditions Beamline of PETRA III

Presented and discussed here is the implementation of a software solution that provides prompt X-ray diffraction data analysis during fast dynamic compression experiments conducted within the dynamic diamond anvil cell technique. It includes efficient data collection, streaming of data and metadata to a high-performance cluster (HPC), fast azimuthal data integration on the cluster, and tools for controlling the data processing steps and visualizing the data using the DIOPTAS software package. This data processing pipeline is invaluable for a great number of studies. The potential of the pipeline is illustrated with two examples of data collected on ammonia–water mixtures and multiphase mineral assemblies under high pressure. The pipeline is designed to be generic in nature and could be readily adapted to provide rapid feedback for many other X-ray diffraction techniques, e.g. large-volume press studies, in situ stress/strain studies, phase transformation studies, chemical reactions studied with high-resolution diffraction etc.

97 MATHEMATICS AND COMPUTING↗
DOE OSTI2021

Operation of Natural Gas Pipeline Networks With Storage Under Transient Flow Conditions

Here, we formulate a nonlinear optimal control problem for intraday operation of a natural gas pipeline network that includes storage reservoirs. The dynamics of compressible gas flow through pipes, compressors, reservoirs, and wells are considered. In particular, a reservoir is modeled as a rigid, hollow container that stores gas under isothermal conditions and uniform density, and a well is modeled as a vertical pipe. For each pipe, flow dynamics are described by a coupled partial differential equation (PDE) system in density and mass flux variables, with momentum dissipation modeled using the Darcy–Wiesbach friction approximation. Compressors are modeled as scaling up the pressure of gas between the inlet and outlet. The governing equations for all network components are spatially discretized and assembled into a nonlinear differential-algebraic equation (DAE) system, which synthesizes above-ground pipeline and subsurface reservoir dynamics into a single reduced-order model. We seek to maximize an objective function that quantifies economic profit and network efficiency subject to the flow equations and inequalities that represent operating limitations. The problem is solved using a primal–dual interior point solver, and the solutions are validated in computational experiments and simulations on several pipeline test networks to demonstrate the effectiveness of the proposed methodology.

03 NATURAL GAS↗
DOE OSTI2013

Blending Hydrogen into Natural Gas Pipeline Networks: A Review of Key Issues

The United States has 11 distinct natural gas pipeline corridors: five originate in the Southwest, four deliver natural gas from Canada, and two extend from the Rocky Mountain region. This study assesses the potential to deliver hydrogen through the existing natural gas pipeline network as a hydrogen and natural gas mixture to defray the cost of building dedicated hydrogen pipelines.

03 NATURAL GAS↗
DOE OSTI2013

Estimate of the allowable dimensions of diagnosed defects in category III and IV welded pipeline joints{sup 1}

An approach for estimating the permissible dimensions of technological defects in butt welded joints in category III and IV pipelines is described. The allowable size of a welding defect is determined from the condition of compliance with the specifications on strength for a reference cross section (damaged joint) of the pipeline taking into account its weakening by a given defect.With regard to the fairly widespread discovery of technological defects in butt welded joints during diagnostics of auxiliary pipelines for thermal electric power plants, the proposed approach can be used in practice by repair and consulting organizations.

42 ENGINEERING↗
DOE OSTI2018

Determination of the Flow Rate of Coolant in Pipelines with Unstabilized Flow of Fluid in the Area Following a Bend

Questions related to the determination of the flow rate of coolant in the pipelines of electric plants are considered. Amethod of determining the flow of single-phase coolant for the case of an asymmetric unstabilized velocity profile that is present following a bend in a pipeline is proposed. Results from the use of the proposed method in novel experiments on the testing unit of the Élektrogorsk Scientific Research Center and in the steam pipelines of power unit No. 3 of the Balakovo nuclear power plant are presented.

42 ENGINEERING↗
DOE OSTI2019

Effect of Heat Input on M-A Constituent and Toughness of Coarse Grain Heat-Affected Zone in an X100 Pipeline Steel

The joining of 14.8 mm thick pipeline steels was achieved with developments in high-power fiber laser by laser welding or hybrid laser arc welding. However, there were few studies on the effects of single-pass welding heat input on the M-A component and impact toughness of the heat-affected zone. In this study, single-pass welding thermal cycle was performed on Gleeble 3800 thermal simulation tester; the effect of heat input on microstructure, M-A constituent, hardness, toughness and corrosion resistance of coarse-grained heat-affected zone of X100 pipeline steel was studied. The results showed: The microstructure was lath martensite with a heat input of less than 8 kJ/cm. When the heat input was 26-36 kJ/cm, the microstructure was granular bainite. The heat input had not obvious effect on hardness (only 16% hardness reduction in this heat input arrange). However, the impact toughness was strongly influenced by heat input, with an 88% hardness reduction compared to base metal, due to M-A constituent and prior austenite grain size. Few finer M-A constituent dispersing in austenite was obtained instead of necklace-like M-A constituent at the prior austenite grain boundary when the welding heat input was less than 15 kJ/cm, which was beneficial to improve the impact toughness and corrosion resistance of welded joints of X100 pipeline steels.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Research on the Corrosion Behavior of X70 Pipeline Steel Under Coupling Effect of AC + DC and Stress

The coupling effect of stray AC (alternating current) + DC (direct current) and tensile stress-induced X70 pipeline corrosion is complicated with its mechanism uncovered. In this work, the corrosion behavior of X70 pipeline steel under three different corrosion (including an individual AC corrosion, mixed AC + 150 MPa tensile stress corrosion, coupling effect of AC + a 30 A/m{sup 2} DC interference and 150 MPa tensile stress corrosion) conditions in Dagang soil simulated solution was investigated by COMSOL Multiphysics software simulation, electrochemical tests, scanning electron microscope and other techniques. The results indicated that with the increase in AC density, the open-circuit potential of the X70 steel samples was negatively shifted and corrosion rate increased in three different corrosion conditions. The corrosion rates of X70 steel samples under individual AC interference were almost unchanged when 150.9 MPa tensile stress was applied. When applying 30 A/m{sup 2} DC interference, the corrosion rate of X70 steel increases significantly. Therefore, the factors affecting corrosion performance of X70 pipeline steel were DC > AC > stress. Under individual AC interference, uniform corrosion occurred on the X70 steel at an AC current density of less than 30 A/m{sup 2}, while the pitting corrosion occurred at an AC current density of greater than 100 A/m{sup 2}. The application of tensile stress and DC had a certain inhibitory effect on pitting corrosion.

36 MATERIALS SCIENCE↗
DOE OSTI2023

Vibro-impact analysis and characterization of pipeline conveying fluids with multi-segmented motion-limiting constraints

Previous studies of the cantilevered pipeline conveying fluid system have included motion-limiting constraints in the form of trilinear springs. While this is desirable in experimental scenarios, it may not be representative of real-world applications. Therefore, here, this study focuses on multi-segmented motion-limiting constraints. As this type of motion-limiting constraint has not been investigated with a cantilevered pipeline system, a wide variety of outer and inner constraint stiffness and constraint gap sizes are investigated in this study to gain a comprehensive understanding of how the multi-segmented constraints affect the dynamics of the cantilevered pipeline. In this effort, bifurcation diagrams, phase portraits, Poincare maps, time histories, and power spectra are used to investigate the dynamics of the system, and the fluid flow speeds where dynamic characteristics are considered. In general, it is found that critical flow speeds like when the pipe sticks in the constraints are reduced as the constraint stiffnesses are increased. Additionally, the sticking flow speed occurred at lower flow speeds as the gap sizes of the inner and outer constraints decrease, and a larger constraint offset results in a smaller inner gap size leading to critical behaviors occurring at earlier flow speeds.

97 MATHEMATICS AND COMPUTING↗
DOE OSTI2024

Simulation of gas mixture dynamics in a pipeline network using explicit staggered-grid discretization

Here we develop an explicit staggered finite difference discretization scheme for simulating the transport of highly heterogeneous gas mixtures through pipeline networks. This study is motivated by the proposed blending of hydrogen into natural gas pipelines to reduce end use carbon emissions while using existing pipeline systems throughout their planned lifetimes. Our computational method accommodates an arbitrary number of constituent gases with very different physical properties that may be injected into a network with significant spatiotemporal variation. In this setting, the gas flow physics are highly location- and time- dependent, so that local composition and nodal mixing must be accounted for. The resulting conservation laws are formulated in terms of pressure, partial densities and flows, and volumetric and mass fractions of the constituents. We include non-ideal equations of state that employ linear approximations of gas compressibility factors, so that the pressure dynamics propagate locally according to a variable wave speed that depends on mixture composition and density. We derive compatibility relationships for network edge boundary values that are more complex than for a homogeneous gas. The simulation method is evaluated on initial boundary value problems for a single pipe and a small network, is cross-validated with a lumped element simulation, and used to demonstrate a local monitoring and control policy for maintaining allowable concentration levels.

97 MATHEMATICS AND COMPUTING↗
DOE OSTI2023

Scaffolding civic infrastructures: Examining the role of civic technoscience in public engagements with oil and gas pipelines

Oil and gas pipelines bring attention to the importance of public participation in the management of large-scale infrastructure projects. Participation transforms how communities understand benefits and risks, and can result in safer and more resilient projects. However, participation can be hindered by procedural injustices in planning processes and lack of industry transparency. Based on a survey of 103 civil society groups conducted in 2021, this paper investigates how groups mobilize technical projects and expert knowledge to overcome these. We frame these mobilizations as expressions of civic technoscience, and argue their pivotal role in building capacity for effective engagements with pipelines. To this extent, we furthermore suggest that civic technoscience is fundamental to building civic infrastructures for reforming participatory governance gaps. We conclude with recommendations for how civic technoscience can better support the intentions of civic infrastructuring by coordinating activities across coalitions, as well as by shifting the scales at which groups engage with the governance of pipelines.

29 ENERGY PLANNING, POLICY, AND ECONOMY↗
DOE OSTI2024

Consistency of fatigue crack growth behavior of pipeline and low-alloy pressure vessel steels in gaseous hydrogen

Here, this study investigates the fatigue crack growth rate (FCGR) behavior of pipeline and low-alloy pressure vessel steels in high-pressure gaseous hydrogen. Despite a broad range of yield strengths and microstructures ranging from ferrite/pearlite, acicular ferrite, bainite, and martensite, the FCGR in gaseous hydrogen remained consistent (falling within a factor of 2–3). Steels with higher fractions of pearlite, typical of older vintage pipeline steels, exhibited modestly lower crack growth rates in gaseous hydrogen compared to steels with lower fractions of pearlite. Crack growth rates in these materials exhibit a systematic dependence on stress ratio and partial pressure of hydrogen, as captured in the recently published fatigue design curves in ASME B31 code case 220 for pipeline steels and ASME BPVC code case 2938 for pressure-vessel steels.

08 HYDROGEN↗
DOE OSTI2018

Magnetic Barkhausen noise characterization of two pipeline steels with unknown history

Highlights: • The hardness, microstructure, texture and MBN of two pipeline steels were analyzed. • The angular MBN results revealed possible manufacturing histories of the two pipelines. • The MBN is closely related to the processing history, microstructure and stress state. • The use of MBN technique can help address the integrity issues in the pipeline industry. Steel samples cut from two line pipes with unknown processing history were analyzed using magnetic Barkhausen noise (MBN), electron backscatter diffraction (EBSD) and Vickers hardness techniques on the pipe surface and on sections through the wall thickness. The results show that the MBN responses vary significantly not only between the two pipe steels, but also among different thickness layers of each steel. Both steels show considerable variations in MBN at different locations on the surfaces. For one steel, the surface MBN illustrates an inverse linear relationship with respect to the hardness, while the other does not depict such a relation since the variation in hardness at different locations is very small. Across the thickness, the microstructure (phase and grain size) of both steels is quite similar, but the texture shows significant differences. Again, there is a large difference in hardness across the thickness for one steel, while the other only shows very small variation in hardness across the thickness. The variations in average MBN across the wall thickness for both steels are quite large. Angular MBN measurements on the sectioned samples revealed significant discrepancies in the magnetic anisotropy in the two steels. Based on the analysis of the angular MBN data with respect to the single and dual easy axis models, one pipe can be determined to have been manufactured through a seam welding process, while the other may have been formed by spiral welding. Due to the residual stresses in the steel samples, the effect of the crystallographic texture on the anisotropy in MBN response has essentially been suppressed.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Feature Extraction for Pipeline Defects Inspection Based Upon Distributed Acoustic Fiber Optic Sensing Data

Fiber-optic distributed acoustic sensing (DAS) is becoming an increasingly important tool for real-time monitoring of energy and civil infrastructure structural health such as pipelines. We present a systematic theoretical study of the potential for DAS to be directly coupled with guided ultrasonic waves typically used in conventional acoustic non-destructive evaluation (NDE) methods for real-time pipeline health monitoring. We are referring to this innovative new NDE technique as ultrasonic guided wave and optical fiber sensor fusion. In the practical application of DAS coupled with guided ultrasonic waves, the structural design of (1) the specific guided waves excited, (2) the physical installation of the acoustic transducers and the fiber optic sensors, and (3) the functional performance specifications (gauge length, sensitivity, Etc.) of fiber optic DAS have an important influence on overall capabilities of the monitoring system. Meanwhile, physics-based analysis of acoustic waves is still a challenge due to the complex nature of the Lamb wave when it propagates, scatters, and disperses in the presence of structural defects. In this work, we simulate carbon steel pipes relevant for oil and gas pipeline applications with diameters of approximately 6-12” and wall thickness of 0.5” as the objects to be monitored. By establishing and implementing these capabilities, we seek to pursue an in-depth study on structural parameter optimization of DAS network, measurement range, and signal processing with an ultimate goal of increasing the sensitivity and efficacy of DAS to defect identification for various modes of corrosion expected in practice. To study the characteristics of scattered acoustic waves and performance of DAS for defect identification, we simulated the response of DAS for multiple pipe structures, defect types, and DAS sensor network configuration using finite element software Ansys, then the properties of signal response are extracted to construct defect-sensitive features. The raw data simulated, and the associated features extracted can ultimately be utilized as annotated training data to benchmark various designs for DAS applications, guided acoustic excitation sources, and learning model parameters to enhance early detection of potentially problematic defects.

Pipeline Defects Inspection, Fiber-optic sensors, ↗
DOE OSTI2015

Development Of A Centrifugal Hydrogen Pipeline Gas Compressor

Concepts NREC (CN) has completed a Department of Energy (DOE) sponsored project to analyze, design, and fabricate a pipeline capacity hydrogen compressor. The pipeline compressor is a critical component in the DOE strategy to provide sufficient quantities of hydrogen to support the expected shift in transportation fuels from liquid and natural gas to hydrogen. The hydrogen would be generated by renewable energy (solar, wind, and perhaps even tidal or ocean), and would be electrolyzed from water. The hydrogen would then be transported to the population centers in the U.S., where fuel-cell vehicles are expected to become popular and necessary to relieve dependency on fossil fuels. The specifications for the required pipeline hydrogen compressor indicates a need for a small package that is efficient, less costly, and more reliable than what is available in the form of a multi-cylinder, reciprocating (positive displacement) compressor for compressing hydrogen in the gas industry.

08 HYDROGEN↗