Image Based Quality Inspection in Smart Manufacturing Systems: A Literature Review
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Associated particle imaging (API) offers unique advantages for 3-D imaging of neutron inelastic scatter, including single-view tomographic imaging and data acquisition when access is limited to only one side of the interrogated object. However, widespread adoption of neutron inelastic scatter imaging has been impeded by several inherent challenges, most prominently spatial resolution, self-attenuation, and statistical noise. Here, in this work, the capabilities and challenges of neutron inelastic scatter imaging are investigated. Instead of focusing on a single imaging application, we identify imaging principles that hold for various neutron inelastic scatter imaging techniques. The primary challenges for 3-D imaging are characterized. The inherent spatial resolution in the time-of-flight (TOF) dimension is derived based on the known system timing resolution and scan geometry. Three reconstruction algorithms are described and demonstrated, including the introduction of modern iterative reconstruction incorporating a physics-based system model. Simulation is leveraged to demonstrate imaging capability with varying coincidence count levels and system timing resolution. An example of measured data with both back-scatter and forward-scatter detector positioning is presented. System design characteristics and their effects on image quality are identified. The imaging framework presented in this article has the potential to facilitate growth of 3-D neutron inelastic scatter API by identifying applications that are a good match for the technique and by targeting system development resources toward the requirements of a specific imaging task.
Manipulator operator uses an improved resolution tv camera/monitor positioning system to view the remote handling and processing of reactive, flammable, explosive, or contaminated materials. The pan and tilt motions of the camera and monitor are slaved to follow the corresponding motions of the operators head.
One of the problems solvable by the spaceborne television system, topographical surveying, makes high demands on image quality, particularly on the geometric distortions introduced by the television camera. It is the geometric distortions which determine measurement accuracy and, consequently, the possibility of creating reliable planetary surface maps. Comparative analysis of the different television systems capable of solving the problem showed that the requirements on quality of the transmitted images are best satisfied by television cameras with opticomechanical scanning. The design of panoramic television systems and the process of image construction by the opticomechanical camera are discussed. Results indicate that panoramic television cameras have the necessary instrumental accuracy and permit determination of the direction to objects with an error practically equal to the resolution.
A modified C141 transport was outfitted with a 91.5-cm reflector telescope designed to view objects radiating outside the visible window in the infrared range from 1 micron to 1000 microns. The telescope is situated in a cavity which is operated open port. Spoilers were designed which reduce turbulence-induced excitation of the cavity. The aircraft was designed to operate at altitudes up to 15 km to significantly reduce the effect of the H2O and CO2. Furthermore, the optically degrading influence of the large-scale atmospheric turbulence on land-based telescopes is replaced by the effect of the turbulent shear layer resulting from the spoiler upstream of the cavity. A mathematical model was established to describe the effect of turbulent shear layers on imaging systems and to examine the parameters of interest relevant to potential wind-tunnel experimentation.
Computer-designed sensor, consisting of single-stage electrostatically-focused, triode image intensifier, provides high quality imaging characterized by exceptionally low geometric distortion, low shading, and high center-and-corner modulation transfer function.
Analysis during the quarter was carried out on geometric, radiometric, and information content aspects of both MSS and thematic mapper (TM) data. Test sites in Webster County, Iowa and Chicago, IL., and near Joliet, IL were studied. Band to band registration was evaluated and TM Bands 5 and 7 were found to be approximately 0.5 pixel out of registration with 1,2,3,4, and the thermal was found to be misregistered by 4 30 m pixels to the east and 1 pixel south. Certain MSS bands indicated nominally .25 pixel misregistration. Radiometrically, some striping was observed in TM bands and significant oscillatory noise patterns exist in MSS data which is possibly due to jitter. Information content was compared before and after cubic convolution resampling and no differences were observed in statistics or separability of basic scene classes.
The three types of LANDSAT 4 film products generally accessible to the user community were analyzed and attempts were made to acquire a data set consisting of a variety of TM and MSS image products for the Sacramento and San Francisco Bay Area test sites. On request, the EDC developed an interim TM analytical film by using a leaser beam recorder to produce black and white masters from which natural and false color composites were created.
Seven heterogeneous areas within the entire Des Moines, Iowa test site were selected to define candidate spectral training classes using a clustering algorithm. In addition to the 91 cluster nonsupervised classes, three supervised training classes were defined. The original candidate training classes were reduced to 42 spectrally separable training classes. The minimum and average transformed divergence values for the 42 spectral classes and for the best subsets of Y TM spectral bands are shown in a table. The best spectral band for any combination of 1 through 7 bands is the first middle IR band. The next best band is the near IR, followed by the red band and than the thermal IR. The best combination of four bands includes one from each of the four regions of the spectrum (visible, near IR, middle IR, and thermal IR).
Seven heterogeneous areas within the Des Moines, Iowa area test site were selected to define candidate spectral training classes using a clustering algorithm. In addition to the 91 cluster (nonsupervised) classes, three supervised training classes were defined and subsequently included in the training statistics file. The identity of all 94 candidate classes were determined using available reference data. Through analysis of the interclass separabilities, the original 94 candidate training classes were reduced to 42 spectrally separable final classes. The minimum average transformed divergence values for the 42 spectral classes and for the best subsets of TM spectral bands are shown in a table.
A comparative analysis of TM and MSS data was completed and the results indicate that there are half as many separable spectral classes in the MSS data than in TM. In addition, the minimum separability between classes was also much less in MSS data. Radiometric data quality was also investigated for the TM by computing power spectrum estimates for dark-level data from Lake Michigan. Two significant coherent noise frequencies were observed, one with a wavelength of 3.12 pixels and the other with a 17 pixel wavelength. The amplitude was small (nominally .6 digital count standard deviation) and the noise appears primarily in Bands 3 and 4. No significant levels were observed in other bands. Scan angle dependent brightness effects were also evaluated.
Classification performance from LANDSAT 4 TM and MSS data is evaluated using the SECHO computer program. The data accuracy is compared using forest, corn, soybeans, bare soil, grass, water, and urban areas as classes for investigation.
Reformatting software to handle LANDSAT 5 data in quadrant format was completed and tested. The sensor two-dimensional point spread function was estimated from scene data. Budget recalculations are discussed. Two publications done under this contract are named.
LANDSAT-4/5 data quality analysis was covered. Focus was on estimation of two-dimensional point-spread function estimation. A brief description is included.
Improvements in the ability to monitor renewable resources/vegegation due to improvements in the spatial, spectral and radiometric resolution of TM data were evaluated. Results presented from the first 4 months of analysis presented include: (1) geometric performance; (2) band-to-band registration; (3) modulation transfer function; and (4) crop separabililty performance. Crop separability in Webster County, Iowa and in Mississippi County, Arkansas as determined by cluster and principal components analyses is assessed.
A LANDSAT Thematic Mapper (TM) quality evaluation study was conducted to identify geometric and radiometric sensor errors in the post-launch environment. The study began with the launch of LANDSAT-4. Several error conditions were found, including band-to-band misregistration and detector-to detector radiometric calibration errors. Similar analysis was made for the LANDSAT-5 Thematic Mapper and compared with results for LANDSAT-4. Remaining band-to-band misregistration was found to be within tolerances and detector-to-detector calibration errors were not severe. More coherent noise signals were observed in TM-5 than in TM-4, although the amplitude was generally less. The scan direction differences observed in TM-4 were still evident in TM-5. The largest effect was in Band 4 where nearly a one digital count difference was observed. Resolution estimation was carried out using roads in TM-5 for the primary focal plane bands rather than field edges as in TM-4. Estimates using roads gave better resolution. Thermal IR band calibration studies were conducted and new nonlinear calibration procedures were defined for TM-5. The overall conclusion is that there are no first order errors in TM-5 and any remaining problems are second or third order.
LANDSAT-4 Thematic Mapper (TM) data performance and utility characteristics from an energy research and technology perspective is evaluated. The program focuses on evaluating applicational implications of using such data, in combination with other digital data, for current and future energy research and technology activities. Prime interest is in using TM data for siting, developing and operating federal energy facilities. Secondary interests involve the use of such data for resource exploration, environmental monitoring and basic scientific initiatives such as in support of the Continental Scientific Drilling Program.
This project represents a no-cost agreement between National Aeronautic Space Administration Goddard Space Flight Center (NASA GSFC) and the Pacific Northwest Laboratory (PNL). PNL is a Department of Energy (DOE) national laboratory operted by Battelle Memorial Institute at its Pacific Northwest Laboratories in Richland, Washington. The objective of this investigation is to evaluate LANDSAT's thematic mapper (TM) data quality and utility characteristics from an energy research and technological perspective. Of main interest is the extent to which repetitive TM data might support DOE efforts relating to siting, developing, and monitoring energy-related facilities, and to basic geoscientific research. The investigation utilizes existing staff and facility capabilities, and ongoing programmatic activities at PNL and other DOE national laboratories to cooperatively assess the potential usefulness of the improved experimental TM data. The investigation involves: (1) both LANDSAT 4 and 5 TM data, (2) qualitative and quantitative use consideration, and 3) NASA P (corrected) and A (uncorrected) CCT analysis for a variety of sites of DOE interest. Initial results were presented at the LANDSAT Investigator's Workshops and at specialized LANDSAT TM sessions at various conferences.