Engineering Papers⌕ Search

SEARCH · Engineering Papers

Results for “Fuel Filters”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 181 records · Page 10

Isotopic Analysis of Spent Nuclear Fuel with an Ultra-High Rate HPGe Spectrometer

A longstanding challenge is the assay of spent nuclear fuel (SNF). Determining the isotopic content of SNF requires gamma-ray spectroscopy. PNNL has developed new digital filtering and analysis techniques to produce an ultra high-rate gamma-ray spectrometer from a standard coaxial high-purity germanium (HPGe) crystal. This ~40% efficient detector has been operated for SNF measurements at a throughput of about 400k gamma-ray counts per second (kcps) at an input rate of 1.3 Mcps. Optimized filtering algorithms preserve the spectroscopic capability of the system even at these high rates. This talk will present the results of a SNF measurement with aged SNF pellets at PNNL’s Radiochemical Processing Laboratory, first results with a FPGA front end processor capable of processing the data in real time, and the development path toward a multi-element system to assay fuel assemblies.

Fast, James E.↗

Model-Based Sensor Placement for Component Condition Monitoring and Fault Diagnosis in Fossil Energy Systems

Design and operation of energy producing, near “zero-emission” coal plants has become a national imperative. This report on model-based sensor placement describes a transformative two-tier approach to identify the optimum placement, number, and type of sensors for condition monitoring and fault diagnosis in fossil energy system operations. The algorithms are tested on a high fidelity model of the integrated gasification combined cycle (IGCC) plant. For a condition monitoring network, whether equipment should be considered at a unit level or a systems level depends upon the criticality of the process equipment, its likeliness to fail, and the level of resolution desired for any specific failure. Because of the presence of a high fidelity model at the unit level, a sensor network can be designed to monitor the spatial profile of the states and estimate fault severity levels. In an IGCC plant, besides the gasifier, the sour water gas shift (WGS) reactor plays an important role. In view of this, condition monitoring of the sour WGS reactor is considered at the unit level, while a detailed plant-wide model of gasification island, including sour WGS reactor and the Selexol process, is considered for fault diagnosis at the system-level. Finally, the developed algorithms unify the two levels and identifies an optimal sensor network that maximizes the effectiveness of the overall system-level fault diagnosis and component-level condition monitoring. This work could have a major impact on the design and operation of future fossil energy plants, particularly at the grassroots level where the sensor network is yet to be identified. In addition, the same algorithms developed in this report can be further enhanced to be used in retrofits, where the objectives could be upgrade (addition of more sensors) and relocation of existing sensors.

20 FOSSIL-FUELED POWER PLANTS↗

Innovative Dual Fuel Aftermarket Emissions Solution

The objective of this project was to develop an advanced emission control system for Class 7 and 8 heavy-duty dual-fuel vehicles that eliminate or mitigates the negative effects of currently used diesel particulate filters (DPF) and selective catalytic reduction (SCR) emissions-treatment systems. The project combined multiple technologies that worked together to increase engine efficiency and reduce most emissions from the combustion process.

42 ENGINEERING↗

Evolution of deep-bed filtration of engine exhaust particulates with trapped mass

Micro-scale filtration experiments were performed on cordierite filter samples using particulate matter (PM) generated by a spark-ignition direct-injection (SIDI) engine fueled with tier II EEE certification gasoline. Size-resolved mass and number concentrations were obtained from several engine operating conditions. The resultant mass-mobility relationships showed weak dependence on the operating condition. An integrated particle size distribution (IPSD) method was used estimate the PM mass concentration in the exhaust stream from the SIDI engine and a heavy duty diesel (HDD) engine. The average estimated mass concentration between all conditions was ~77****** % of the gravimetric measurements performed on Teflon filters. Despite the relatively low elemental carbon fraction (~0.4 to 0.7), the IPSD mass for stoichiometric SIDI exhaust was ~83±38 % of the gravimetric measurement. Identical cordierite filter samples with properties representative of diesel particulate filters were sequentially loaded with PM from the different SIDI engine operating conditions, in order of increasing PM mass concentration. Simultaneous particle size distribution measurements upstream and downstream of the filter sample were used to evaluate filter performance evolution and the instantaneous trapped mass within the filter for two different filter face velocities. The evolution of filtration performance for the different samples was sensitive only to trapped mass, despite using PM from a wide range of operating conditions. Higher filtration velocity resulted in a more rapid shift in the most penetrating particle size towards smaller mobility diameters.

33 ADVANCED PROPULSION SYSTEMS↗

Quantitative imaging and automated fuel pin identification for passive gamma emission tomography

Compliance of member States to the Treaty on the Non-Proliferation of Nuclear Weapons is monitored through nuclear safeguards. The Passive Gamma Emission Tomography (PGET) system is a novel instrument developed within the framework of the International Atomic Energy Agency (IAEA) project JNT 1510, which included the European Commission, Finland, Hungary and Sweden. The PGET is used for the verification of spent nuclear fuel stored in water pools. Advanced image reconstruction techniques are crucial for obtaining high-quality cross-sectional images of the spent-fuel bundle to allow inspectors of the IAEA to monitor nuclear material and promptly identify its diversion. In this work, we have developed a software suite to accurately reconstruct the spent-fuel cross sectional image, automatically identify present fuel rods, and estimate their activity. Unique image reconstruction challenges are posed by the measurement of spent fuel, due to its high activity and the self-attenuation. While the former is mitigated by detector physical collimation, we implemented a linear forward model to model the detector responses to the fuel rods inside the PGET, to account for the latter. The image reconstruction is performed by solving a regularized linear inverse problem using the fast-iterative shrinkage-thresholding algorithm. We have also implemented the traditional filtered back projection (FBP) method based on the inverse Radon transform for comparison and applied both methods to reconstruct images of simulated mockup fuel assemblies. Higher image resolution and fewer reconstruction artifacts were obtained with the inverse-problem approach, with the mean-square-error reduced by 50%, and the structural-similarity improved by 200%. We then used a convolutional neural network (CNN) to automatically identify the bundle type and extract the pin locations from the images; the estimated activity levels finally being compared with the ground truth. The proposed computational methods accurately estimated the activity levels of the present pins, with an associated uncertainty of approximately 5%.

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗

Gamma Ray Mirrors for Direct Measurement of Spent Nuclear Fuel

Direct measurement of the amount of Pu and U in spent nuclear fuel represents a challenge for the safeguards community. Ideally, the characteristic gamma-ray emission lines from different isotopes provide an observable suitable for this task. However, these lines are generally lost in the fierce flux of radiation emitted by the fuel. The rates are so high that detector dead times limit measurements to only very small solid angles of the fuel. Only through the use of carefully designed view ports and long dwell times are such measurements possible. Recent advances in multilayer grazing-incidence gamma-ray optics provide one possible means of overcoming this difficulty. With a proper optical and coating design, such optics can serve as a notch filter, passing only narrow regions of the overall spectrum to a fully shielded detector that does not view the spent fuel directly. We report on the design of a mirror system and a number of experimental measurements.

multilayer mirrors↗

Method and apparatus for automated, modular, biomass power generation

Method and apparatus for generating a low tar, renewable fuel gas from biomass and using it in other energy conversion devices, many of which were designed for use with gaseous and liquid fossil fuels. An automated, downdraft gasifier incorporates extensive air injection into the char bed to maintain the conditions that promote the destruction of residual tars. The resulting fuel gas and entrained char and ash are cooled in a special heat exchanger, and then continuously cleaned in a filter prior to usage in standalone as well as networked power systems.

09 BIOMASS FUELS↗

Model nitride irradiated nuclear fuel: production, reaction with water and dilution in nitric acid

Samples of the model nuclear fuel (MNF) were made from separately synthesized nitride powders uranium-plutonium, zirconium, lanthanum and metal additives of simulators (Mo, Pd, Rh, Ag) fission products. Synthesis of initial nitride components was carried out from individual oxides, using a carbo-thermal restoration method. From MNF samples baked at a temperature of 1750 C. degrees, were made ceramographic specimens which were investigated by a scanning electron microscope. The analysis showed that distribution of the MNF components and structure of the samples corresponds to distribution of these components in the irradiated nitride fuel. The samples of MNF of nitride fuel were used for carrying out researches on dissolution in water and nitric acid. Experiments on studying the interaction of MNF with water have been made at 20, 50 and 80 C. degrees. The speed of leaching has been determined by a way of measuring the activity of water (Bq/l) in time. It is shown that an increase of temperature leads to an increase of the speed of leaching of plutonium. The formation of a precipitation, allegedly polymeric forms of plutonium, has been observed. The estimated speed of leaching of plutonium from MNF in water at 80 C. degrees is -0,0064 μgPu/(mm{sup 2}*h). From elements of FP simulators, molybdenum appears to be the most significantly leached. The dissolution of MNF in nitric acid (7,8 and 9,4 mol/l) has been carried out at boiling temperature (106-109 C. degrees). During the process of dissolution, gases were emitted. The assessment of composition of the emitted gases has been carried out. During the filtering of the solutions a precipitate whose weight makes about 2% from the weight of initial fuel has been found. Precipitate represents small powder of metal with gray color. Precipitate was investigated by a scanning electron microscope. The analysis of ranges of absorption of solution showed that the Pu(VI) share to the general content of plutonium in solution can reach 40%. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Method for Hot Real-Time Sampling of Gasification Products

The Thermochemical Process Development Unit (TCPDU) at the National Renewable Energy Laboratory (NREL) is a highly instrumented half-ton/day pilot scale plant capable of demonstrating industrially relevant thermochemical technologies from lignocellulosic biomass conversion, including gasification. Gasification creates primarily Syngas (a mixture of Hydrogen and Carbon Monoxide) that can be utilized with synthesis catalysts to form transportation fuels and other valuable chemicals. Biomass derived gasification products are a very complex mixture of chemical components that typically contain Sulfur and Nitrogen species that can act as catalysis poisons for tar reforming and synthesis catalysts. Real-time hot online sampling techniques, such as Molecular Beam Mass Spectrometry (MBMS), and Gas Chromatographs with Sulfur and Nitrogen specific detectors can provide real-time analysis providing operational indicators for performance. Sampling typically requires coated sampling lines to minimize trace sulfur interactions with steel surfaces. Other materials used inline have also shown conversion of sulfur species into new components and must be minimized. Sample line Residence time within the sampling lines must also be kept to a minimum to reduce further reaction chemistries. Solids from ash and char contribute to plugging and must be filtered at temperature. Experience at NREL has shown several key factors to consider when designing and installing an analytical sampling system for biomass gasification products. They include minimizing sampling distance, effective filtering as close to source as possible, proper line sizing, proper line materials or coatings, even heating of all components, minimizing pressure drops, and additional filtering or traps after pressure drops.

09 BIOMASS FUELS↗

Evolution and current understanding of physicochemical characterization of particulate matter from reactivity controlled compression ignition combustion on a multicylinder light-duty engine

Low-temperature compression ignition combustion can result in nearly smokeless combustion, as indicated by a smoke meter or other forms of soot measurement that rely on absorbance due to elemental carbon content. Highly premixed low-temperature combustion modes do not form particulate matter in the traditional pathways seen with conventional diesel combustion. Previous research into reactivity controlled compression ignition particulate matter has shown, despite a near zero smoke number, significant mass can be collected on filter media used for particulate matter certification measurement. In addition, particulate matter size distributions reveal that a fraction of the particles survive heated double-dilution conditions. This paper summarizes research completed at Oak Ridge National Laboratory to date on characterizing the nature, chemistry and aftertreatment considerations of reactivity controlled compression ignition particulate matter and presents new research highlighting the importance of injection strategy and fuel composition on reactivity controlled compression ignition particulate matter formation. Particle size measurements and the transmission electron microscopy results do show the presence of soot particles; however, the elemental carbon fraction was, in many cases, within the uncertainty of the thermal–optical measurement. Particulate matter emitted during reactivity controlled compression ignition operation was also collected with a novel sampling technique and analyzed by thermal desorption or pyrolysis gas chromatography mass spectroscopy. Particulate matter speciation results indicated that the high boiling range of diesel hydrocarbons was likely responsible for the particulate matter mass captured on the filter media. Finally, to investigate potential fuel chemistry effects, either ethanol or biodiesel were incorporated to assess whether oxygenated fuels may enhance particle emission reduction.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Research to Address Technical Barriers to Expanded Markets for Biodiesel and Biodiesel Blends (CRADA Final Report)

NREL and the Clean Fuels Alliance America (CFAA) will work cooperatively to assess the effects of biodiesel blends on the performance of modern diesel engines. This work will include research to understand the impact of biodiesel blends on the operation and durability of particle filters and NO x control sorbents/catalysts, to quantify the effect on emission control systems performance, and to understand effects on engine component durability. This research was performed at NREL Renewable Fuels and Lubricants (REFUEL) laboratory (an engine testing laboratory) as well as at third party labs paid directly by CFAA with NREL as part of the project management team. Also, research to develop appropriate ASTM standards for biodiesel quality and stability was conducted in NREL’s bench scale fuel chemistry laboratory. The cooperative project involved laboratory testing and research at NREL using biodiesel from a variety of sources and in collaboration with a broad range of other stakeholders. In addition, NREL will work with NBB to set up an Industrial Steering Committee to design the scope for the various tasks and to provide technical oversight to these projects. NREL and NBB will cooperatively communicate the study results to as broad an audience as possible. This research benefits the public by expanding markets for a domestically produced low-carbon intensity fuel for use in diesel engines.

09 BIOMASS FUELS↗

A comparison of past and present computational methods for shape analysis of double-shell x-ray radiographs

Implosion symmetry is a key requirement in achieving a robust burning plasma in inertial confinement fusion experiments. In double-shell capsule implosions, we are interested in the shape of the inner shell as it pushes on the fuel. Shape analysis is a popular technique for studying said symmetry during implosion. Combinations of filtering and contour-finding algorithms are studied for their promise in reliably recovering Legendre shape coefficients from synthetic radiographs of double-shell capsules with applied levels of noise. A radial lineout max(slope) method when used on an image pre-filtered with non-local means and a variant of the marching squares algorithm are able to recover p 0 , p 2 , and p 4 maxslope Legendre shape coefficients with mean pixel discrepancy errors of 2.81 and 3.06, respectively, for the noisy synthetic radiographs we consider. Here, this improves upon prior radial lineout methods paired with Gaussian filtering, which we show to be unreliable and whose performance is dependent on input parameters that are difficult to estimate.

47 OTHER INSTRUMENTATION↗

Wire bundle formed into grids with minute interstices

Deforming the ends of a bundle of closely packed parallel wires to restrict the interstices to substantially uniform and minute dimensions produces grids or filters for ion engines. Porous metal structures made by this process are also used as fuel cell electrodes, diffusion membranes, and catalysts.

Todd, H. H.↗

A Versatile Coupled Test Reactor Concept

A Versatile Coupled Test Reactor (VCTR) is a highly reconfigurable, sodium-cooled, coupled fast and thermal spectrum test reactor, which provides (1) a fast flux irradiation environment prototypical of potential fast reactor designs, (2) thermal and epithermal flux irradiation environments complementary to those of ATR and HFIR, and (3) other possibilities, including beam tubes for scientific experiments, irradiation vehicles for isotope production, etc. The ongoing design of a new versatile coupled thermal-fast test reactor at INL that can accommodate both fast and thermal irradiation, technology and safety features tests is described in this paper. A coupled reactor is defined as a reactor with two distinct spectral zones (Fast and Thermal), which are neutronically coupled to each other: some neutrons born in zone F cause fission in zone T and vice-versa. Only fast neutrons are allowed to go from one zone to the other, which is assured by a thermal neutron filter. A distinction of coupling can be made depending on the main purpose of using fuel assemblies with some level of neutron moderation (thermal zone) together with fuel assemblies with as little moderation as possible (fast zone). It can be used mainly to minimize the core power and fissile inventory, or it can be used mainly to provide additional control of the irradiation conditions in the thermal zone. The steady-state neutronics calculations were performed using the three-dimensional continuous-energy Monte Carlo reactor physics burnup calculation code Serpent2. Although, a few changes were necessary to support the Serpent code in calculating the coupling coefficients. Steady state and transient thermal analyses were performed with RELAP5-3D. RELAP5-3D is the latest in the RELAP5 code series developed at INL. One of the core configurations using only low enriched uranium fuel could provide both a high fast neutron flux and a high thermal neutron flux—respectively 3.5E15 n/s.cm2 and 1E15 n/s.cm2—in large volumes while maintaining core power below 300 MW. The use of plutonium in the fast zone provides more flexibility in fuel assembly design than when low enriched uranium is used, the designer has more degrees of freedom to work with; in particular it could provide additional control of the irradiation conditions in the thermal zone. The results showed that the current design fulfills most R&D needs requirements providing high thermal and fast fluxes and wide possibilities for diversified future reactor features test in appropriate loops, both in steady state and during transients.

coupled spectrum↗

sUAS Support for Mars 2020

The release of airborne radioactive material presents a health risk hazard to many individuals, including emergency responders and the public. Characterizing the unknown radioactive dangers produced during such incidents is essential. An advantage to utilizing unmanned aerial systems in this effort is the reduction of risk to personnel otherwise tasked with characterization, as well as more quickly obtaining data points during cloud immersion. By pairing a continuous air monitor (CAM) and detector with a drone, quantification of unknown material in the plume can be determined, and thus the extent of dose to people in the area can be estimated. A small, low-flow air sampler with a Geiger-Mueller counter may be characterized using experimental measurements of point sources representing a cloud of material and modelled using the Monte Carlo N-Particle Transport Code (MCNP), a software package for simulating nuclear processes, to find the usefulness and advantages of the system for detection of nuclides of concern in various nuclear plume scenarios. The flying time of small-unmanned aircraft systems (sUASs) is limited; thus, the minimum detectable activity and concentration rates possible must be determined over the system’s window of operation. While the activity concentrations corresponding to external and internal doses of concern can be detected with certainty for 90 Sr and 137 Cs in a plume, those corresponding to 238 Pu are more difficult to detect. The central principle of employing the sUAS is that the cockpit does not have an operator onboard the aircraft; therefore, control of the aircraft must take place by other means. With a sUAS, command and control can be separated into three distinct methods: (1) ground control or remote piloting, (2) semi-autonomous control, and (3) autonomous control. The isotope 238 Pu is used in the space industry, providing long-lived heat generation for fuel in outer space (NASA 2014). Due to the inherent risks with rocket launches to get objects into space, monitoring for release of these hazardous substances is a major undertaking. The current means is through employment of environmental CAMs. It is conceivable, however, that drone monitoring for release of 238 Pu in the event of a space launch mishap would give a greater chance of detection of plutonium particulate, because the particulate’s diffusion in air upon settling to the ground would make the probability of collecting a particle on a filter in a CAM very low.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Flame Shapes of Nonbuoyant Laminar Jet Diffusion Flames

The shapes (flame-sheet and luminous-flame boundaries) of steady nonbuoyant round hydrocarbon-fueled laminar-jet diffusion flames in still and coflowing air were studied both experimentally and theoretically. Flame-sheet shapes were measured from photographs using a CH optical filter to distinguish flame-sheet boundaries in the presence of blue C02 and OH emissions and yellow continuum radiation from soot. Present experimental conditions included acetylene-, methane-, propane-, and ethylene-fueled flames having initial reactant temperatures of 300 K, ambient pressures of 4-50 kPa, jet exit Reynolds number of 3-54, initial air/fuel velocity ratios of 0-9 and luminous flame lengths of 5-55 mm; earlier measurements for propylene- and 1,3-butadiene-fueled flames for similar conditions were considered as well. Nonbuoyant flames in still air were observed at micro-gravity conditions; essentially nonbuoyant flames in coflowing air were observed at small pressures to control effects of buoyancy. Predictions of luminous flame boundaries from soot luminosity were limited to laminar smoke-point conditions, whereas predictions of flame-sheet boundaries ranged from soot-free to smoke-point conditions. Flame-shape predictions were based on simplified analyses using the boundary layer approximations along with empirical parameters to distinguish flame-sheet and luminous-flame (at the laminar smoke point) boundaries. The comparison between measurements and predictions was remarkably good and showed that both flame-sheet and luminous-flame lengths are primarily controlled by fuel flow rates with lengths in coflowing air approaching 2/3 lengths in still air as coflowing air velocities are increased. Finally, luminous flame lengths at laminar smoke-point conditions were roughly twice as long as flame-sheet lengths at comparable conditions due to the presence of luminous soot particles in the fuel-lean region of the flames.

Xu, F.↗

Flame Shapes of Nonbuoyant Laminar Jet Diffusion Flames

The shapes (flame-sheet and luminous-flame boundaries) of steady nonbuoyant round hydrocarbon-fueled laminar-jet diffusion flames in still and coflowing air were studied both experimentally and theoretically. Flame-sheet shapes were measured from photographs using a CH optical filter to distinguish flame-sheet boundaries in the presence of blue CO2 and OH emissions and yellow continuum radiation from soot. Present experimental conditions included acetylene-, methane-, propane-, and ethylene-fueled flames having initial reactant temperatures of 300 K, ambient pressures of 4-50 kPa, jet exit Reynolds number of 3-54, initial air/fuel velocity ratios of 0-9 and luminous flame lengths of 5-55 mm; earlier measurements for propylene- and 1,3-butadiene-fueled flames for similar conditions were considered as well. Nonbuoyant flames in still air were observed at micro-gravity conditions; essentially nonbuoyant flames in coflowing air were observed at small pressures to control effects of buoyancy. Predictions of luminous flame boundaries from soot luminosity were limited to laminar smokepoint conditions, whereas predictions of flame-sheet boundaries ranged from soot-free to smokepoint conditions. Flame-shape predictions were based on simplified analyses using the boundary layer approximations along with empirical parameters to distinguish flame-sheet and luminous flame (at the laminar smoke point) boundaries. The comparison between measurements and predictions was remarkably good and showed that both flame-sheet and luminous-flame lengths are primarily controlled by fuel flow rates with lengths in coflowing air approaching 2/3 lengths in still air as coflowing air velocities are increased. Finally, luminous flame lengths at laminar smoke-point conditions were roughly twice as long as flame-sheet lengths at comparable conditions due to the presence of luminous soot particles in the fuel-lean region of the flames.

Xu, F.↗

Flame and Soot Boundaries of Laminar Jet Diffusion Flames

The shapes (flame-sheet and luminous-flame boundaries) or steady weakly buoyant round hydrocarbon-fueled laminar-jet diffusion flames in still and coflowing air were studied both experimentally and theoretically. Flame-sheet shapes were measured from photographs using a CH optical filter to distinguish flame-sheet boundaries in the presence of blue CO2 and OH emissions and yellow continuum radiation from soot. Present experimental conditions included acetylene-, methane-, propane-, and ethylene-fueled flames having initial reactant temperatures of 300 K. ambient pressures of 4-50 kPa, jet-exit Reynolds numbers of 3-54, initial air/fuel velocity ratios of 0-9, and luminous flame lengths of 5-55 mm; earlier measurements for propylene- and 1,3-butadiene-fueled flames for similar conditions were considered as well. Nonbuoyant flames in still air were observed at microgravity conditions; essentially nonbuoyant flames in coflowing air were observed at small pressures to control effects of buoyancy. Predictions of luminous flame boundaries from soot luminosity were limited to laminar smoke-point conditions, whereas predictions of flame-sheet boundaries ranged from soot-free to smoke-point conditions. Flame-shape predictions were based on simplified analyses using the boundary-layer approximations along with empirical parameters to distinguish flame-sheet and luminous-flame (at the laminar smoke point) boundaries. The comparison between measurements and predictions was remarkably good and showed that both flame-sheet and luminous-flame lengths are primarily controlled by fuel flow rates with lengths in coflowing air approaching 2/3 of the lengths in still air as coflowing air velocities are increased. Finally, luminous flame lengths at laminar smoke-point conditions were roughly twice as long as flame-sheet lengths at comparable conditions because of the presence of luminous soot particles in the fuel-lean region of the flames.

Xu, F.↗