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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 181 records · Page 10
All sourcesNASA NTRSDOE OSTI
DOE OSTI2022

Protective coatings for lithium metal electrodes

Double-layered protective coatings for lithium metal electrodes, as well as methods of formation relating thereto, are provided. The negative electrode assembly includes an electroactive material layer including lithium metal and a protective dual-layered coating. The protective dual-layered coating includes a polymeric layer disposed on a surface of the electroactive material layer and an inorganic layer disposed on an exposed surface of the polymeric layer. The polymeric layer has an elastic modulus of greater than or equal to about 0.01 GPa to less than or equal to about 410 GPa. The inorganic layer has an elastic modulus of greater than or equal to about 10 GPa to less than or equal to about 1000 GPa.

Xiao, Xingcheng↗
DOE OSTI2021

Characterizing mechanical and microstructural properties of novel montmorillonite-rich polyethylene composites

Montmorillonite (MMT) clays are important industrial materials used as catalysts, chemical sorbents and fillers in polymer–clay nanocomposites. The layered structure of these clays has motivated research into further applications of these low-cost materials, including use as ion exchange media and solid-state ionic conductors. In these applications, the mechanical properties of MMT are key when considering long-term, reliable performance. Previous studies have focused on the mechanical properties of nanocomposites with MMT as the minority component or pure MMT thin films. In this work, the microstructure and mechanical properties of pure MMT and majority MMT/polyethylene composites pressed into dense pellets are examined. Characterization methods such as X-ray diffraction, atomic force microscopy and scanning electron microscopy together with nanoindentation reveal important structure–property relationships in the clay-based materials. Here, utilizing these techniques, we have discovered that MMT processing impacts the layered microstructure, chemical stability and, critically, the elastic modulus and hardness of bulk MMT samples. Particularly, the density of the pellets and the ordering of the clay platelets within them strongly influence the elastic modulus and hardness of the pellets. By increasing pressing force or by incorporating secondary components, the density, and therefore mechanical properties, can be increased. If the layered structure of the clay is destroyed by exfoliation, the mechanical properties will be compromised. Understanding these relationships will help guide new studies to engineer mechanically stable MMT-based materials for industrial applications.

36 MATERIALS SCIENCE↗
DOE OSTI2019

The Effects of Sc Addition on the Microstructure and Mechanical Properties of Be-Al Alloy Fabricated by Induction Melting

This study investigated the alloying effects of 0.4 wt.% Sc on the microstructure, mechanical properties, and fracture behavior of a cast Be-Al alloy prepared by vacuum induction melting. The micromechanics of Sc-containing secondary-phase particles (SPs) were characterized by nanoindentation, and the fracture behavior of the alloy was investigated via tensile fractography and optical metallography. The addition of 0.4 wt.% Sc significantly modified the alloy microstructure by decreasing the secondary dendritic arm spacing (SDAS), weakening the dendritic structure of Be, and producing an equiaxed/cellular alloy microstructure with refined Be grains. Sc alloying increased the Vickers hardness by 36%, elastic modulus by 28%, yield strength by 35%, ultimate strength by 52%, but decreased the elongation from 3.6 to 2.9%. Sc-containing SPs had a higher elastic modulus, yield strength, microhardness, and a lower plasticity index than the Be and Al matrices, resulting in interface separation during the fracture process. SPs located at the Be/Al interfaces did not act as microcrack sources for the matrices, whereas highly faceted SPs within the Be grains induced microcrack formation and decreased the elongation. The failure mode of the cast Be-Al-0.4Sc alloy still involved the brittle cleavage failure of Be regions and ductile dimple failure of Al regions, which was not the case with the cast Be-Al alloy.

36 MATERIALS SCIENCE↗
DOE OSTI2020

Elucidating nanoscale mechanical properties of diabetic human adipose tissue using atomic force microscopy

Abstract Obesity-related type 2 diabetes (DM) is a major public health concern. Adipose tissue metabolic dysfunction, including fibrosis, plays a central role in DM pathogenesis. Obesity is associated with changes in adipose tissue extracellular matrix (ECM), but the impact of these changes on adipose tissue mechanics and their role in metabolic disease is poorly defined. This study utilized atomic force microscopy (AFM) to quantify difference in elasticity between human DM and non-diabetic (NDM) visceral adipose tissue. The mean elastic modulus of DM adipose tissue was twice that of NDM adipose tissue (11.50 kPa vs. 4.48 kPa) to a 95% confidence level, with significant variability in elasticity of DM compared to NDM adipose tissue. Histologic and chemical measures of fibrosis revealed increased hydroxyproline content in DM adipose tissue, but no difference in Sirius Red staining between DM and NDM tissues. These findings support the hypothesis that fibrosis, evidenced by increased elastic modulus, is enhanced in DM adipose tissue, and suggest that measures of tissue mechanics may better resolve disease-specific differences in adipose tissue fibrosis compared with histologic measures. These data demonstrate the power of AFM nanoindentation to probe tissue mechanics, and delineate the impact of metabolic disease on the mechanical properties of adipose tissue.

59 BASIC BIOLOGICAL SCIENCES↗
NASA NTRS1990

Matrix density effects on the mechanical properties of SiC/RBSN composites

The room temperature mechanical properties were measured for SiC fiber reinforced reaction-bonded silicon nitride composites (SiC/RBSN) of different densities. The composites consisted of approx. 30 vol percent uniaxially aligned 142 micron diameter SiC fibers (Textron SCS-6) in a reaction-bonded Si3N4 matrix. The composite density was varied by changing the consolidation pressure during RBSN processing and by hot isostatically pressing the SiC/RBSN composites. Results indicate that as the consolidation pressure was increased from 27 to 138 MPa, the average pore size of the nitrided composites decreased from 0.04 to 0.02 microns and the composite density increased from 2.07 to 2.45 gm/cc. Nonetheless, these improvements resulted in only small increases in the first matrix cracking stress, primary elastic modulus, and ultimate tensile strength values of the composites. In contrast, HIP consolidation of SiC/RBSN resulted in a fully dense material whose first matrix cracking stress and elastic modulus were approx. 15 and 50 percent higher, respectively, and ultimate tensile strength values were approx. 40 percent lower than those for unHIPed SiC/RBSN composites. The modulus behavior for all specimens can be explained by simple rule-of-mixture theory. Also, the loss in ultimate strength for the HIPed composites appears to be related to a degradation in fiber strength at the HIP temperature. However, the density effect on matrix fracture strength was much less than would be expected based on typical monolithic Si3N4 behavior, suggesting that composite theory is indeed operating. Possible practical implications of these observations are discussed.

Bhatt, Ramakrishna T.↗
NASA NTRS1990

Matrix density effects on the mechanical properties of SiC fiber-reinforced silicon nitride matrix properties

The room temperature mechanical properties were measured for SiC fiber reinforced reaction-bonded silicon nitride composites (SiC/RBSN) of different densities. The composites consisted of approx. 30 vol percent uniaxially aligned 142 micron diameter SiC fibers (Textron SCS-6) in a reaction-bonded Si3N4 matrix. The composite density was varied by changing the consolidation pressure during RBSN processing and by hot isostatically pressing the SiC/RBSN composites. Results indicate that as the consolidation pressure was increased from 27 to 138 MPa, the average pore size of the nitrided composites decreased from 0.04 to 0.02 microns and the composite density increased from 2.07 to 2.45 gm/cc. Nonetheless, these improvements resulted in only small increases in the first matrix cracking stress, primary elastic modulus, and ultimate tensile strength values of the composites. In contrast, HIP consolidation of SiC/RBSN resulted in a fully dense material whose first matrix cracking stress and elastic modulus were approx. 15 and 50 percent higher, respectively, and ultimate tensile strength values were approx. 40 percent lower than those for unHIPed SiC/RBSN composites. The modulus behavior for all specimens can be explained by simple rule-of-mixture theory. Also, the loss in ultimate strength for the HIPed composites appears to be related to a degradation in fiber strength at the HIP temperature. However, the density effect on matrix fracture strength was much less than would be expected based on typical monolithic Si3N4 behavior, suggesting that composite theory is indeed operating. Possible practical implications of these observations are discussed.

Bhatt, Ramakrishna T.↗
DOE OSTI2019

Spatial Molecular Layer Deposition of Ultrathin Polyamide To Stabilize Silicon Anodes in Lithium-Ion Batteries

Cycling stability is central to implementing silicon (Si) anodes in next-generation high-energy lithium-ion batteries. However, challenges remain due to the lack of effective strategies to enhance the structural integrity of the anode during electrochemical cycling. Here, we develop a nanoscale polyamide coating, using spatial molecular layer deposition (MLD) of m-phenylenediamine and trimesoyl chloride precursors, to preserve the structural integrity of Si anodes. Poly(acrylic acid) (PAA) has been widely used in Si-based anodes as a binding agent due to its effective binding interactions with Si particles. However, the structural integrity of the anode is compromised by thermochemical decomposition of the poly(acrylic acid) binder, which can occur during electrode drying or during electrochemical cycling. Decomposition causes a 62% decrease in the elastic modulus of the Si anode, as measured by nanoindentation in electrolyte-soaked conditions. This study shows that an ultrathin polyamide coating counteracts this structural degradation, increases the elastic modulus of the degraded anode by 345%, and improves cohesion. Electrochemical analysis of polyamide-coated anodes reveals a film thickness dependence in cycling behavior. High overpotentials and fast capacity fading are observed for Si anodes with a 15 nm coating, whereas Si anodes with a 0.5 nm coating demonstrate stable cycling over 150 cycles with a capacity >1400 mAh g-1. Our findings identify polyamide as an effective electrode coating material to enhance structural integrity, leading to excellent cyclability with higher capacity retention. Furthermore, the use of the spatial MLD approach to deposit the coating enables short deposition time and a facile route to scale-up.

25 ENERGY STORAGE↗
NASA NTRS2003

Processing of Alumina-Toughened Zirconia Composites

Dense and crack-free 10-mol%-yttria-stabilized zirconia (10YSZ)-alumina composites, containing 0 to 30 mol% of alumina, have been fabricated by hot pressing. Release of pressure before onset of cooling was crucial in obtaining crack-free material. Hot pressing at 1600 C resulted in the formation of ZrC by reaction of zirconia with grafoil. However, no such reaction was observed at 1500 C. Cubic zirconia and -alumina were the only phases detected from x-ray diffraction indicating no chemical reaction between the composite constituents during hot pressing. Microstructure of the composites was analyzed by scanning electron microscopy and transmission electron microscopy. Density and elastic modulus of the composites followed the rule-of-mixtures. Addition of alumina to 10YSZ resulted in lighter, stronger, and stiffer composites by decreasing density and increasing strength and elastic modulus.

Bansal, Narottam P.↗
DOE OSTI2016

Effect of transition metal substitution on elastoplastic properties of LiMn 2 O 4 spinel

LiMn 2 O 4 (LMO) derivatives partially substituted with transition metals (e.g., Ni) have received attention for their higher energy density achieved at higher charge voltage than pure LMO, and may be attractive cathode candidates for emerging all solid state batteries. Accurate mechanical properties of these high voltage spinels are required for prediction of electrode and electrolyte fracture that may compromise battery lifetime and performance. In this work, we quantified the Young’s elastic modulus E and hardness H for LMO, LiMn 1.5 Ni 0.5 O 4 (LMNO), and LiMn 1.5 Ni 0.42 Fe 0.08 O 4 (LMNFO) spinel microparticles via instrumented grid nanoindentation. Elastic modulus E and hardness H increased by more than 40% (up to 145 and 11 GPa, respectively) as a result of Ni or Ni/Fe substitution; such substitution also reduces the lattice parameter and increases the oxidization state of Mn. In conclusion, these results demonstrate how changes in transition metal occupancy can significantly affect the mechanical properties of LMO spinel, and provide critical parameters for designing against fracture in all solid state batteries.

36 MATERIALS SCIENCE↗
DOE OSTI2015

Quantification of the Mass and Viscoelasticity of Interfacial Films on Tin Anodes Using EQCM-D

Electrochemical quartz crystal microbalance coupled with dissipation (EQCM-D) is employed to explore the solid electrolyte interphase (SEI) formation and Li insertion/deinsertion into thin film electrodes of tin. Due to the frequency change we find that the initial SEI formation process is rapid before Li insertion but varies significantly with increasing concentration of the additive fluoroethylene carbonate (FEC) in the electrolyte. The extent of dissipation, which represents the film rigidity, increases with cycle number, reflecting film thickening and softening. Dissipation values are almost twice as large in the baseline electrolyte (1.2 M LiPF 6 in 3:7 wt % ethylene carbonate:ethyl methyl carbonate), indicating the film in baseline electrolyte is roughly twice as soft as in the FEC-containing cells. More importantly, we detail how quantitative data about mass, thickness, shear elastic modulus, and shear viscosity in a time-resolved manner can be obtained from the EQCM-D response. These parameters were extracted from the frequency and dissipation results at multiple harmonics using the Sauerbrey and Voigt viscoelastic models. From these modeled results we show the dynamic mass changes for each half cycle. We also demonstrate that different amounts of FEC additive influence the SEI formation behavior and result in differences in the estimated mass, shear modulus and viscosity. After three cycles, the film in baseline electrolyte exhibits a 1.2 times larger mass change compared with the film in the FEC-containing electrolyte. The shear elastic modulus of films formed in the presence of FEC is larger than in the baseline electrolyte at early stages of lithiation. Also with lithiation is a marked increase in film viscosity, which together point to a much stiffer and more homogeneous SEI formed in the presence of FEC.

36 MATERIALS SCIENCE↗
NASA NTRS1992

Tensile strain measurements of ceramic fibers using scanning laser acoustic microscopy

A noncontacting technique using scanning laser acoustic microscopy for making in situ tensile strain measurements of small diameter fibers was implemented for the tensile strain analysis of individual Nicalon SiC fibers (nominal diameter 15 microns). Stress versus strain curves for the fibers were plotted from the experimental data. The mean elastic modulus of the fibers was determined to be 185.3 GPa. Similar measurements were made for Carborundum SiC fibers (nominal diameter 28 microns) and Saphikon sapphire fibers (nominal diameter 140 microns), yielding and elastic modulus of 401 and 466.8 GPa, respectively.

Kent, Renee M.↗
DOE OSTI2014

A simple template-based transfer method to fabricate Bradbury–Nielsen gates with uniform tension for ion mobility spectrometry

A Bradbury–Nielsen gate (BNG) consists of two interleaved and electrically isolated sets of wires. It is usually used to gate or modulate ion beams. Uniformly tense wires can remain parallel, equidistant, and coplanar over a wide working temperature range, which is critical to reliable BNG performance. Hence, this study analyzes the non-uniform tension of wires wound using traditional sequential winding methods in which the elastic modulus of the metal wire is much larger than that of the insulation substrate. To address this problem, a simple and reliable template-based transfer method is developed. First, a template with large elastic modulus is used to fabricate a wire mesh with uniform tension. The mesh is then transferred to the substrate. Theoretically, this method reduces the non-uniformity of the tension in wires to less than 2%; therefore, it is used to construct a BNG with stainless steel wire, a stainless steel template, and a printed circuit board substrate. The BNG was installed in our homebuilt ion mobility spectrometer. To confirm that the performance of the BNG meets the requirements of portable ion mobility spectrometry, signal intensity and resolution (approximately 30) were experimentally determined.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗
DOE OSTI2024

Recycling of CF-ABS machining waste for large format additive manufacturing

Large format additive manufacturing (LFAM) necessitates the use of short fiber thermoplastic composites, such as carbon fiber filled acrylonitrile butadiene styrene, to enable printing. Currently, when LFAM parts are machined into their final shape, the machining scrap (i.e., small flake like particles and offcuts) is landfilled. Previous studies have demonstrated the viability of recycling end-of-life LFAM parts by shredding and optionally re-compounding the material back into pellets. However, there is little understanding of the value and performance of recycled material made from LFAM machining scrap, which if pursued could motivate more broad recycling of this waste stream. In this study, recycled in-process machining scrap is explored as an LFAM feedstock source. Herein, it is found that the primary degradation mechanism of the recycled material is significant fiber length attrition during surface machining. While this fiber attrition negatively impacts the mechanical performance of the material in the print direction, it seems that the changes in processing behaviors and print quality, namely the surface roughness of the printed structure associated with shorter fiber lengths, is beneficial to interlayer adhesion. The tensile strength and elastic modulus of the recycled material, in the print direction, decreased 11% and 31% respectively compared to the pristine material. However, in the layer-wise direction it was found that the recycled material exhibited no significant change in elastic modulus and a significant 21% increase in tensile strength – a surprising result. In conclusion, this work indicates that machining waste could be a viable material stream for recycled LFAM feedstock materials.

42 ENGINEERING↗
DOE OSTI2017

Influence of chemistry, interfacial width, and non-isothermal conditions on spatially heterogeneous activated relaxation and elasticity in glass-forming free standing films

Here, we employ the Elastically Collective Nonlinear Langevin Equation (ECNLE) theory of activated relaxation to study several questions in free standing thin films of glass-forming molecular and polymer liquids. The influence of non-universal chemical aspects on dynamical confinement effects is found to be relatively weak, but with the caveat that for the systems examined, the bulk ECNLE polymer theory does not predict widely varying fragilities. Allowing the film model to have a realistic vapor interfacial width significantly enhances the reduction of the film-averaged glass transition temperature, T g , in a manner that depends on whether a dynamic or pseudo-thermodynamic averaging of the spatial mobility gradient is adopted. The nature of film thickness effects on the spatial profiles of the alpha relaxation time and elastic modulus is studied under non-isothermal conditions and contrasted with the corresponding isothermal behavior. Modest differences are found if a film-thickness dependent T g is defined in a dynamical manner. But, adopting a pseudo-thermodynamic measure of T g leads to a qualitatively new form of the alpha relaxation time gradient where highly mobile layers near the film surface coexist with strongly vitrified regions in the film interior. Consequently, the film-averaged shear modulus can increase with decreasing film thickness, despite the T g reduction and presence of a mobile surface layer. Such a behavior stands in qualitative contrast to the predicted mechanical softening under isothermal conditions. Spatial gradients of the elastic modulus are studied as a function of temperature, film thickness, probing frequency, and experimental protocol, and a rich behavior is found.

36 MATERIALS SCIENCE↗
NASA NTRS1989

Mechanical properties of particulate composites based on a body-centered-cubic Mg-Li alloy containing boron

The effect of substituting the Mg metal in Mg-B composites by a Mg-14 wt pct Li solid solution on the ductility of the resulting composite was investigated using elastic modulus measurements on the P/M composite material prepared with a dispersion of B particles (in a vol pct range of 0-30) in a matrix of Mg-14 wt pct Li-1.5 wt pct Al. It was found that the elastic modulus of the composites increased rapidly with increasing boron, with specific stiffness values reaching about two times that of most structural materials. The values of the compression and tensile strengths increased significantly with boron additions. Good tensile ductility was achieved at the level of 10 vol pct B. However, at 20 vol pct B, the Mg-Li composite exhibited only limited tensile ductility (about 2 percent total elongation).

Whalen, R. T.↗
DOE OSTI2019

Shallow Embedded Strain Measurements and Analysis for a NbTi Superconducting Sextupole Coil During Cooling, Excitation, and Quench

The present study deals with strain measurements and their numerical analysis for a niobium titanium wire wounded superconducting sextupole coil in a multi-field operation environment, including cooling down, excitation, and quench. Four low-temperature resistance strain gauges with designed compensation circuits were affixed directly on the surface of the superconducting wires but within glass fiber cloth. Before the sextuple coil’s test was carried out, for the purpose of reliability, based on the designed compensation circuit, some basic experiments were carried out during cooling down, excitation, and quench. The experimental results showed that the shallow embedded low-temperature resistance strain gauges were still highly reproducible with an error of 1% for a variable magnetic field and an error of 5% for a variable thermal field by executing various modes. It shows multi-stage strain monitoring is feasible for the superconducting sextupole. In addition, a numerical multiphysics model for the sextuple coil is also built from Maxwell’s equations and the equilibrium equations for mechanical and thermal deformation. A self-tested elastic modulus of NbTi/Cu stack with epoxy, which is cut from a NbTi/Cu sextupole prototype, at low temperature is used in this simulation. The numerical results have reasonable agreement with the experimental observations and show the multiphysics model with self-tested elastic modulus can be applied to analysis strain behaviors under complicated fields before superconducting magnet assembly. The present results will also provide some strain-measuring technology and multiphysics numerical analysis on an LTS/HTS superconducting magnet developed at the Institute of Modern Physics, Chinese Academy of Sciences (IMP, CAS).

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2019

Investigation into the Wear and Dent Resistance of Ni/Ti Nanolaminates and Superelastic NiTi Coating

Metallic wear-resistant coatings, such as chromium based, are desired to prevent premature failure of working parts and are widely used in the oil and gas and aerospace industries. These coatings are extremely hard; however, researchers have found that an optimal coating will also be resilient. Bulk NiTi possesses a superelasticity effect that can provide wear resistance to parts that will experience impact, wear, and erosion daily. Yet, NiTi as a surface coating has not been fully exploited in industrial applications. Bulk NiTi production presents significant challenges, such as poor formability and machinability. This study attempts to fabricate NiTi through a heat treatment process of sputter-deposited alternating nanosized Ni and Ti layers. After annealing, the nanolaminate coatings contained the austenitic NiTi phase. The elastic modulus to hardness ratio and wear resistance showed that the nanolaminate annealed at 650 °C is comparable to the sputtered superelastic NiTi coating. The annealed nanolaminate coating is found to exhibit higher hardness than the monolayered NiTi, as well as, comparable elastic modulus to hardness values and dent resistance. The findings in this study reveal the superiority of 650 °C annealed nanolaminate NiTi coating over the monolayer NiTi.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Quality carbon fibers from fractionated lignin

The application of lignin carbon fibers was hindered by their low quality and mechanical performance. We addressed this challenge by developing a new approach to fractionate and modify lignin to produce quality carbon fibers using an enzyme-mediator system, which derives lignin fractions with different molecular weights, functional groups, and interunitary linkages. The fractionated lignin in general improves the miscibility and spinnability of lignin. In particular, the insoluble lignin fraction renders carbon fibers with a significantly improved turbostratic carbon structure as revealed by XRD and Raman spectroscopy. The improvement in the carbon structure leads to the significantly improved elastic modulus. The results suggest that higher molecular weights, less –OH groups, and more linear structures may contribute to the improved crystallization and mechanical performance of lignin carbon fibers. Finally, the technical breakthrough produces lignin-based carbon fibers with a similar elastic modulus to commercial carbon fibers for the first time, and paves the path for replacing PAN with lignin for producing quality carbon fibers.

Enzymatic fractionation↗