Proton radiation effects on solar concentrator reflective surfaces.
Proton radiation effects on mirror reflectance in high vacuum at various temperatures, degradation by blistering found to be highly temperature-dependent
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Proton radiation effects on mirror reflectance in high vacuum at various temperatures, degradation by blistering found to be highly temperature-dependent
The first phase of this project was completed in March 2000, and included the successful technology demonstration of a new ultralightweight photovoltaic concentrator array at the fully functional panel level. The new array is called the Stretched Lens Aurora (SLA) array, and uses deployable, flexible, thin-film silicone rubber Fresnel lenses to focus sunlight onto high efficiency multijunction solar cells, which are mounted to a composite radiator surface for waste heat dissipation. A prototype panel was delivered to NASA Marshall in March 2000, and comprised four side-by-side lenses focussing sunlight onto four side-by-side photovoltaic receivers. This prototype panel was tested by NASA Glenn prior to delivery to NASA Marshall. The best of the four lens/receiver modules achieved 27.4% efficiency at room temperature in the NASA Glenn solar simulator tests. This performance equates to 375 W/sq.m. areal power and 378 W/kg specific power at the fully functional panel level. We believe this to be the first space solar array of any kind to simulataneously meet the two long-standing NASA goals of 300 W/sq.m. and 300 W/kg at the functional panel level. Key results for the first phase of the program have been documented by ENTECH in a Draft Final Technical Report, which is presently being reviewed by NASA, and which should be published in the near future.
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Proposed solar-tracker collector assembly with boiler in fixed position, allows use of hard line connections, capable of withstanding optimum high temperature fluid flow. System thereby eliminates need for flexible or slip connection previously used with solar collector systems.
Line-focusing acrylic Fresnel lenses with application potential in the 200 to 370 C range are being analytically and experimentally evaluated. Investigations previously conducted with a 56 cm wide lens have been extended by the present study to experimentation/analyses with a 1.8 by 3.7 m lens. A measured peak concentration ratio of 64 with 90 percent of the transmitted energy focused into a 5.0 cm width was achieved. A peak concentration of 61 and a 90 percent target width of 4.5 cm were analytically computed. The experimental and analytical lens transmittance was 81 percent and 86 percent, respectively. The lens also was interfaced with a receiver assembly and operated in the collection mode. The collection efficiency ranged from 42 percent at 100 C to 26 percent at 300 C.
Varied shapes give uniform concentration without significantly increasing fabrication costs. More complex shapes can be developed to make reflection pattern even more uniform without going over to parabolic surfaces. Various simple curves and S-shapes could be constructed by spinning or hydroforming methods.
A segmented design and fabrication and assembly techniques were developed for a 1.8 m (6 ft) diameter parabolic concentrator for space application. This design and these techniques were adaptable to a low cost, mass-produced concentrator. Minimal machining was required. Concentrator segments of formed magnesium were used. The concentrator weighed only 1.6 kg sq m (0.32 lbm/sq ft).
The progress of work on the evacuated receiver, lens design, lens die fabrication, and improvements on components, production techniques, and performance testing is discussed.
The finalization of designs, fabrication of the new lens, receiver, and tracking box and a review of the contract status are presented.
Structural analysis and certification of the collector system is presented. System verification against the interim performance criteria is presented and indicated by matrices. The verification discussion, analysis, and test results are also given.
A 4.67X, plus or minus 5 deg. compound parabolic concentrator (CPC) for a large photovoltaic array in space was analyzed. The design was demonstrated to be effective in achieving a net power gain which can be varied from more than a factor of 3 down to approximately unity. A method for reducing nonuniformities in illumination to a given desired level was found. The effectiveness of this method, which involves the introduction of a degree of non-specularity in the reflector surface, was confirmed by direct measurements with prepared foil reflectors in a CPC in terrestrial sunshine as well as by computer ray tracing. Further ray tracing confirms that the CPC design is extremely tolerant to pointing and alignment errors, minor distortions, etc. A two stage non-imaging design was shown, by preliminary measurements and analysis, to provide both the desired angular tolerance and the required degree of intensity uniformity if higher concentrations (4X-10X) are necessary.
The concentrating properties of specularly reflecting pyramids, hexagons and circular cones are examined. The concentration factor is determined as a function of the coefficient of reflection and the shape and orientation of the incident sunlight. Reflector designs allowing multiple reflections for both normal and oblique incidence are considered.
A single reflection point focusing two-axis tracking paraboloidal dish with a reflector aperture diameter of approximately 11 m has a reflective surface made up of 64 independent, optical quality gores. Each gore is a composite of a thin backsilvered mirror glass face sheet continuously bonded to a contoured substrate of lightweight, rigid cellular glass. The use of largely self-supporting gores allows a significant reduction in the weight of the steel support structure as compared to alternate design concepts. Primary emphasis in the preliminary design package for the low-cost, low-weight, mass producible concentrator was placed on the design of the higher cost subsystems. The outer gore element was sufficiently designed to allow fabrication of prototype gores.
Candidates for reflector panel design concepts, including materials and configurations, were identified. The large list of candidates was screened and reduced to the five most promising ones. Cost and technical factors were used in making the final choices for the panel conceptual design, which was a stiffened steel skin substrate with a bonded, acrylic overcoated, aluminized polyester film reflective surface. Computer simulations were run for the concentrator optics using the selected panel design, and experimentally determined specularity and reflectivity values. Intercept factor curves and energy to the aperture curves were produced. These curves indicate that surface errors of 2 mrad (milliradians) or less would be required to capture the desired energy for a Brayton cycle 816 C case. Two test panels were fabricated to demonstrate manufacturability and optically tested for surface error. Surface errors in the range of 1.75 mrad and 2.2 mrad were measured.
Standard integrated circuit technology has been developed for the design and fabrication of planar multijunction (PMJ) solar cell chips. Each 1 cm x 1 cm solar chip consisted of six n(+)/p, back contacted, internally series interconnected unit cells. These high open circuit voltage solar cells were fabricated on 2 ohm-cm, p-type 75 microns thick, silicon substrates. A five photomask level process employing contact photolithography was used to pattern for boron diffusions, phorphorus diffusions, and contact metallization. Fabricated devices demonstrated an open circuit voltage of 3.6 volts and a short circuit current of 90 mA at 80 AMl suns. An equivalent circuit model of the planar multi-junction solar cell was developed.
Concentrator uses off-axis geometry to achieve efficient uniform illumination of photovoltaic cells. Primary reflector is parabolic cylinder and therefore readily adaptable to rolling up for transport and unrolling for deployment. Foldable cylindrical structure has potiential for both terrestrial and space applications.