Damage to solids caused by cavitation.
Water and mercury cavitation damage on solids in cavitating venturi tunnels consisting of single event symmetrical craters and irregular fatigue- type failures
MATERIALS EROSION↗
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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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Detailed damage characteristics in a cavitating venturi.
Cavitation pitting and flow regime in cavitating venturi using water and mercury indicate microjet impingement is most important damaging mechanism
JET IMPINGEMENT↗
Small Gas Bubble Experiment for Mitigation of Cavitation Damage and Pressure Waves in Short-pulse Mercury Spallation Targets
Populations of small helium gas bubbles were introduced into a flowing mercury experiment test loop to evaluate mitigation of beam-pulse induced cavitation damage and pressure waves. The test loop was developed and thoroughly tested at the Spallation Neutron Source (SNS) prior to irradiations at the Los Alamos Neutron Science Center - Weapons Neutron Research Center (LANSCE-WNR) facility. Twelve candidate bubblers were evaluated over a range of mercury flow and gas injection rates by use of a novel optical measurement technique that accurately assessed the generated bubble size distributions. Final selection for irradiation testing included two variations of a swirl bubbler provided by Japan Proton Accelerator Research Complex (J-PARC) collaborators and one orifice bubbler developed at SNS. Bubble populations of interest consisted of sizes up to 150 m in radius with achieved gas void fractions in the 10^-5 to 10^-4 range. The nominal WNR beam pulse used for the experiment created energy deposition in the mercury comparable to SNS pulses operating at 2.5 MW. Nineteen test conditions were completed each with 100 pulses, including variations on mercury flow, gas injection and protons per pulse. The principal measure of cavitation damage mitigation was surface damage assessment on test specimens that were manually replaced for each test condition. Damage assessment was done after radiation decay and decontamination by optical and laser profiling microscopy with damaged area fraction and maximum pit depth being the more valued results. Damage was reduced by flow alone; the best mitigation from bubble injection was between half and a quarter that of flow alone. Other data collected included surface motion tracking by three laser Doppler vibrometers (LDV), loop wall dynamic strain, beam diagnostics for charge and beam profile assessment, embedded hydrophones and pressure sensors, and sound measurement by a suite of conventional and contact microphones.
bubbles↗
Combined visualisation of cavitation and vortical structures in a real-size optical diesel injector
A high-speed flow visualisation set-up comprising of combined diffuse backlight illumination (DBI) and schlieren imaging has been developed to illustrate the highly transient, two-phase flow arising in a real-size optical fuel injector. The different illumination nature of the two techniques, diffuse and parallel light respectively, allows for the capturing of refractive-index gradients due to the presence of both interfaces and density gradients within the orifice. Hence, the onset of cavitation and secondary-flow motion within the sac and injector hole can be concurrently visualised. Experiments were conducted utilising a diesel injector fitted with a single-hole transparent tip (ECN spray D) at injection pressures of 700–900 bar and ambient pressures in the range of 1–20 bar. High-speed DBI images obtained at 100,000 fps revealed that the orifice, due to its tapered layout, is mildly cavitating with relatively constant cavity sheets arising mainly in regions of manufacturing imperfections. Nevertheless, schlieren images obtained at the same frame rate demonstrated that a multitude of vortices with short lifetimes arise at different scales in the sac and nozzle regions during the entire duration of the injection cycle but the vortices do not necessarily result in phase change. The magnitude and exact location of coherent vortical structures have a measurable influence on the dynamics of the spray emerging downstream the injector outlet, leading to distinct differences in the variation of its cone angle depending on the injection and ambient pressures examined.
42 ENGINEERING↗
Enhancing fatigue life of aluminum alloy castings through cavitation water jet peening: Experiments and simulations
This study presents an investigation into the enhancement of the fatigue life of aluminum castings through the application of cavitation water-jet peening (CWJP). CWJP harnesses the impacts of water cavitation to induce surface compressive residual stress within metallic materials. In this work, CWJP was applied to a high pressure die-cast (HPDC) Al–Si alloy A380 with three different water-jet traverse velocities. The fatigue-life improvement, evaluated in a 4-point bending configuration (stress ratio R = 0.1), was found to vary with applied stress level and ranges from 1.6 to 10 times that of the parent alloy. The data also shows that decreasing the traverse velocity results in greater compressive residual stresses within the surface layer and a concurrent increase in surface roughness. This residual stress layer extends to a depth of 400 μm below the surface, as confirmed by through-thickness residual stress and microhardness measurements. CWJP treatment effectively slows down fatigue crack propagation, as evidenced by microstructural observations of narrower striation spacing. Simulations reveal that compressive residual stresses, in addition to surface hardening during CWJP, are key to improving fatigue life. A 20% increase in surface hardness and 150 MPa compressive residual stress imposed by CWJP process provides an average 5-fold enhancement of fatigue life across different stress levels. This study demonstrates the potential of CWJP as an effective surface treatment to enhance the fatigue life of aluminum castings, such as HPDC components for automotive applications.
Al casting↗
Cavitation Enables Switchable and Rapid Block Polymer Exchange under High-χ N Conditions
Kinetically trapped micelles are a novel platform for diverse emerging applications. However, their homogenization and reproducibility is inherently challenging due to the high-χN barrier toward chain exchange processes. Sonication enables switchable micelle exchange where cavitation leads to exchange and cessation returns micelles to kinetic entrapment. The mechanism was posited to be an agitation induced exchange process similar to recent developments with vortexing. This study reports the first SANS measurements of chain exchange during cavitation induced exchange (CIE). The mixed chain concentration progresses linearly with sonication time, analogous to vortexing. In contrast, the rate of CIE was directly proportional to the polymer concentration. This feature indicates that CIE uniquely overcomes the energetic barriers that reduce exchange rates with other methods. Furthermore, the linear progression with time and direct concentration dependence suggest that exchange is limited by the rate of micelle–bubble interactions. Here, CIE thus supports switchable entrapment with rapid exchange rates, supporting ongoing developments with kinetically controlled micelles.
37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
Cavitation in liquid cryogens. 1: Venturi
The results of continuing cavitation studies are reported. The cavitation characteristics of liquid hydrogen and liquid nitrogen flowing in a transparent plastic Venturi are discussed. Thermodynamic data, consisting of pressure and temperature measurements within fully developed hydrogen cavities, are reported. Details concerning test apparatus, test procedure, and data correlation techniques are given.
Hord, J.↗
Study of cavitating inducer instabilities
An analytic and experimental investigation into the causes and mechanisms of cavitating inducer instabilities was conducted. Hydrofoil cascade tests were performed, during which cavity sizes were measured. The measured data were used, along with inducer data and potential flow predictions, to refine an analysis for the prediction of inducer blade suction surface cavitation cavity volume. Cavity volume predictions were incorporated into a linearized system model, and instability predictions for an inducer water test loop were generated. Inducer tests were conducted and instability predictions correlated favorably with measured instability data.
Young, W. E.↗
The restoration of obliterated stamped serial numbers by ultrasonically induced cavitation in water
Seventeen out of 21 obliterated stamped serial numbers on test specimens of copper, brass, steel, and aluminum were successfully restored. Cavitation induced in water by a piezoelectric transducer was the mechanism used. Primarily, smeared metal was removed from the number grooves by the force of the cavitation, however, numbers were also restored at depths at or below the level of the stamped grooves. The feasibility of this technique as a low cost tool for crime laboratories has been clearly demonstrated. The technique is applicable to a variety of materials, and no previous surface or chemical treatments are necessary.
Young, S. G.↗
Cavitation in liquid cryogens. 3: Ogives
Experimental results for three, scaled, quarter-caliber ogives are given. Both desinent and developed cavity data, using liquid hydrogen and liquid nitrogen, are reported. The desinent data do not exhibit a consistent ogive size effect, but the developed cavity data were consistently influenced by ogive size; B-factor increases with increasing ogive diameter. The developed cavity data indicated that stable thermodynamic equilibrium exists throughout the vaporous cavities. These data were correlated by using the extended theory derived in NASA-CR-2156 (volume II of this report series). The new correlating parameter MTWO, improves data correlation for the ogives, hydrofoil, and venturi and appears attractive for future predictive applications. The cavitation coefficient and equipment size effects are shown to vary with specific equipment-fluid combinations. A method of estimating cavitation coefficient from knowledge of the noncavitating pressure coefficient is suggested.
Hord, J.↗
Heat pipe stability. 1: A preliminary investigation into thermally assisted cavitation
The notion is introduced of thermally assisted cavitation by localized fluctuations in capillary forces. Because cavitation in liquids can be closely approximated by an isothermal process, only momentum and mass balances are used to introduce the notion for liquids under mechanical tension. Brief attention is given to developing a stability theory in terms of the stiffness and compliance coefficients for a working fluid. Interestingly, the particular thermodynamic approach taken can be used to suggest experiments relating working fluid performance to meniscus behavior. A correction to the liquid flow equation is suggested.
Source record↗
Physics associated with cavitation induced material damage
The role of cavitation in mechanical failure is discussed. Some of the most common types of material damage associated with the presence of cavitation are surface material removal, delamination and structural vibration. This occurs in external flows such as on propellers, hydrofoils, and high speed non-lifting surfaces. In internal flows, pipe bends, inlets, constructions, pumps and turbines are typical. Nominally nonflowing liquids are also susceptible in, for example, strong acoustic fields and high energy particle detectors. For flowing systems, Bernoulli's equation shows how a local pressure is reduced as the fluid's velocity is increased. At sufficiently high velocities, a tension can actually develop and this has, in fact, been demonstrated experimentally. Once the pressure is reduced below the fluid vapor pressure a vapor cavity can be nucleated. Various aspects of this process are simply shown by considering the flow over a lifting surface.
Peterson, F. B.↗
Some practical examples of cavitation erosion and their prevention
The problem of failures caused by cavitation erosion are discussed. The concepts of intensity of erosion, erosion strength, and the time dependence of erosion rate are analyzed. The relation of these parameters to system variables such as pressure and velocity, and to the properties of materials are investigated. Using several examples of actual cavitation erosion, methods of prevention and their limitations are examined.
Conn, A. F.↗
Examples of oil cavitation erosion in positive displacement pumps
The effects of cavitation flow on piston type, positive displacement, hydraulic pumps are discussed. The operating principles of the pump and the components which are most subject to erosion effects are described. The mechanisms of cavitation phenomena are identified from photographic records. Curves are developed to show the solubility of air in water, oil-water emulsion, and industrial hydraulic oil.
Halat, J. A.↗
Microscopic investigation of cavitation erosion damage in metals
The results of research to identify the cavitation erosion damage mechanisms at the microscopic level for three metals (aluminum, stainless steel, and titanium) representing a range of properties and microstructure are presented. The metals were exposed to cavitation generated in distilled water by a 20-kHz ultrasonic facility operating at a vibration amplitude of 2 mils. Representative properties of the metals and experimental details are summarized. Replicas of the eroded surfaces of the specimens obtained periodically during exposure were examined with a transmission electron microscope to follow progression of the erosion damage and identify dominant erosion mechanisms as a function of exposure time. Eroded surfaces of selected specimens were also examined with a scanning electron microscope to assist in the interpretation.
Hackworh, J. V.↗
Some effects of applied stress on early stages of cavitation damage
The phenomenon of cavitation flow damage is discussed. The initial phases of damage and the effect of external stresses on the extent to which damage is incurred are analyzed. Three experimental facilities were used to procure the data required: (1) a water loop with venturi, (2) a mercury loop with venturi, and (3) a vibratory facility (stationary specimen, nonflow system). A description of each system is provided for the clarification of test conditions. Photographs of typical cavitation damage instances are included.
Kemppainen, D. J.↗
Experimental studies on thermodynamic effects of developed cavitation
A method for predicting thermodynamic effects of cavitation (changes in cavity pressure relative to stream vapor pressure) is presented. The prediction method accounts for changes in liquid, liquid temperature, flow velocity, and body scale. Both theoretical and experimental studies used in formulating the method are discussed. The prediction method provided good agreement between predicted and experimental results for geometrically scaled venturis handling four different liquids of widely diverse physical properties. Use of the method requires geometric similarity of the body and cavitated region and a known reference cavity-pressure depression at one operating condition.
Ruggeri, R. S.↗
Cavitating performance of pumping machinery
Four-volume publication contains extensive cavitation data and simplified technique for predicting cavitation performance of pumps.
Hord, J.↗