Scalable slot-die coating of phyllosilicate membranes for selective ion separations

Booth, Austin [Princeton University]; Kim, Min A. [Argonne National Laboratory]; Sparks, Katrina [The University of Chicago]; Hatzell, Kelsey B. [Princeton University]; Darling, Seth B. [Argonne National Laboratory; The University of Chicago]

doi:10.1017/s2978171x26000019

DOE OSTI · 3685226

Scalable slot-die coating of phyllosilicate membranes for selective ion separations

Booth, Austin [Princeton University]·Kim, Min A. [Argonne National Laboratory]·Sparks, Katrina [The University of Chicago]·Hatzell, Kelsey B. [Princeton University]·Darling, Seth B. [Argonne National Laboratory; The University of Chicago]

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Abstract

Abstract Two-dimensional (2D) materials have recently drawn attention as candidate materials for molecular-scale membrane separations due to their tunable nanoscale interlayer properties. Phyllosilicates, a broad class of naturally abundant 2D clay minerals, offer significant advantages over synthetic 2D materials, including low cost, stability, and environmental compatibility. While these properties make phyllosilicates attractive for industrial-scale nanofiltration applications, phyllosilicate-based membranes have, to date, only been fabricated at the lab scale via vacuum filtration. Scalable fabrication methods are essential to advance the technical maturity of phyllosilicate membranes and bring these promising materials closer to large-scale adoption. Herein, we have successfully scaled up phyllosilicate (vermiculite) membrane fabrication via slot-die coating and roll-to-roll coating of an ethylenediamine–vermiculite (EDAVM) mixture onto nylon. The coated membranes are 1–2 μm $ \unicode{x03BC} \mathrm{m} $ mu m in thickness and exhibit similar structure and performance to vacuum-filtered EDAVM membranes. The membranes also show selectivity for monovalent ions over multivalent ions in binary salt mixtures. This work represents a major step toward scaling up phyllosilicate membranes for industrial ion separation applications such as resource recovery from water.

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Booth, Austin [Princeton University], Kim, Min A. [Argonne National Laboratory], Sparks, Katrina [The University of Chicago], Hatzell, Kelsey B. [Princeton University], Darling, Seth B. [Argonne National Laboratory; The University of Chicago]. 2026-07-07. Scalable slot-die coating of phyllosilicate membranes for selective ion separations. https://doi.org/10.1017/s2978171x26000019

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