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Development and Validation of Low-Cost, High-Reflectance Composite CSP Facets: SIPS Final Report

Muller, Matthew [National Laboratory of the Rockies, Golden, CO (United States)] (ORCID:0000000238354096)·Kesseli, Devon [National Laboratory of the Rockies, Golden, CO (United States)] (ORCID:0000000193113036)·Getabecha, Heyaw [National Laboratory of the Rockies, Golden, CO (United States)]·Farahani, Saeed [Clemson University]·Brown, Daniel [Clemson University]·Badkar, Jatin [Clemson University]
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Abstract

This work investigates the various challenges associated with developing heliostat structural composite facets using 1 mm glass mirrors. Such facets are desirable for Concentrating Solar Power because 1 mm glass mirrors provide an absolute increase in reflectivity of 2-3 % over the industry standard of 4 mm glass mirrors. Prototypes of paraboloid composite facets with 1 mm glass mirrors were constructed that have a root mean square slope error on the order of 2 mrad while achieving greater than 96% reflectivity. These facets were constructed using a low-quality aluminum mold and a bill of materials that show potential to achieve cost parity with existing 4 mm glass mirrors supported by structural steel. The facets produced were able to survive up to 50 mm hail ball impacts and were robust against accelerated environmental cycling designed to expose durability concerns. Further work is needed to develop a scalable and cost-effective manufacturing process with a similar bill of materials.

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Muller, Matthew [National Laboratory of the Rockies, Golden, CO (United States)] (ORCID:0000000238354096), Kesseli, Devon [National Laboratory of the Rockies, Golden, CO (United States)] (ORCID:0000000193113036), Getabecha, Heyaw [National Laboratory of the Rockies, Golden, CO (United States)], Farahani, Saeed [Clemson University], Brown, Daniel [Clemson University], Badkar, Jatin [Clemson University]. 2026-08-26. Development and Validation of Low-Cost, High-Reflectance Composite CSP Facets: SIPS Final Report. https://doi.org/10.66816/tp2857543

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