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DOE OSTI · 3378267

Catalytic disproportionation on carbon superstructures enables long-life, high-loading Li–S batteries

Abstract

Electrocatalysis has been widely explored as an effective strategy to accelerate polysulfide (PS) conversion and suppress the shuttle effect in lithium–sulfur (Li–S) batteries. However, the underlying mechanisms remain elusive, and electrocatalytic reactions are inactive during cell resting. In this work, we reveal and quantitatively analyze a previously unrecognized sulfur reduction route (SRR) driven by catalytic disproportionation at the carbon cathode surface—fundamentally distinct from conventional electrocatalysis. Unlike conventional stepwise pathways, this SRR enables high-order polysulfides (Sₓ²⁻, x = 5–8) to directly convert into S₈ and Li₂S₂, bypassing low-order intermediates. This sulfur-reduction shortcut is systematically elucidated through high-performance liquid chromatography, revealing the intrinsic catalytic contribution of carbon frameworks and the dynamic evolution of PS species. We demonstrate that carbon superstructures (CSS-0.5), assembled from nanosheet subunits with abundant N/O functionalities and interconnected charge-migration channels, synergistically promote this catalytic process. Benefiting from these features, CSS-0.5 delivers superior electrochemical performance under practical conditions, enabling high sulfur loading (6.0 mg cm⁻²) pouch cells with 80.5% capacity retention over 210 cycles. This study provides the first quantitative evidence of electrocatalytic disproportionation in Li–S batteries, offering mechanistic insights and design principles for advanced sulfur cathodes.

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Qin, Yang [Univ. of Wisconsin, Milwaukee, WI (United States)], Qiu, Dantong [Univ. of Wisconsin, Milwaukee, WI (United States)], Zheng, Dong [Univ. of Wisconsin, Milwaukee, WI (United States)], Zhang, Xiaoxiao [Univ. of Wisconsin, Milwaukee, WI (United States)], Qu, Huainan [Univ. of Wisconsin, Milwaukee, WI (United States)], Yang, Xiao-Qing [Brookhaven National Laboratory (BNL), Upton, NY (United States)] (ORCID:0000000236253478), Qu, Deyang [Univ. of Wisconsin, Milwaukee, WI (United States)]. 2026-04-29. Catalytic disproportionation on carbon superstructures enables long-life, high-loading Li–S batteries. https://doi.org/10.1007/s42114-026-01828-1

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