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DOE OSTI · 3016018

Manipulating Na/TM Ratio‐Driven Structural Heterogeneity of O3‐NaNi 1/3 Fe 1/3 Mn 1/3 O 2 Cathode for High‐Voltage Sodium‐Ion Batteries

Abstract

The stability of O3-type NaNi 1/3 Fe 1/3 Mn 1/3 O 2 under high-voltage cycling is dictated by how synthesis encodes lattice strain and redox heterogeneity. Here, in this study, the role of Na:TM stoichiometry is systematically resolved by tuning the NaOH:precursor ratio during solid-state synthesis. The stoichiometric condition (Na:TM = 1.00) yields minimized microstrain, enabling uniform O3–P3 phase evolution and homogeneous multi-metal redox with preserved octahedral symmetry. In contrast, Na-excess compositions inherit disordered intermediates and heterogeneous distortion fields that trigger abrupt multiphase transitions and promote localized charge redistribution. In situ XRD captures the divergence in phase-transition pathways, TXM resolves particle-level redox heterogeneity, and XANES corroborates a stronger and more reversible Fe redox contribution at stoichiometry, shifting to diminished Fe participation and spatially inhomogeneous redox at higher Na content. These results establish Na:TM stoichiometry as a critical synthesis parameter controlling both structural coherence and redox stability. Electrochemically, the stoichiometric composition exhibits smooth voltage profiles with minimal polarization growth and retains nearly 80% of its initial capacity after 100 cycles even at an extended 4.2 V cutoff, whereas Na-excess compositions show significantly reduced initial coulombic efficiency and rapid voltage fade. Precise stoichiometric tuning provides a scalable route to defect-suppressed O3 frameworks, enabling structurally resilient, high-voltage sodium-layered cathodes.

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Almazrouei, Manar [Argonne National Laboratory (ANL), Argonne, IL (United States); United Arab Emirates Univ., Al Ain (United Arab Emirates)] (ORCID:0000000231016748), Zuo, Wenhua [Argonne National Laboratory (ANL), Argonne, IL (United States)] (ORCID:0000000319772775), Zhou, Shiyuan [Argonne National Laboratory (ANL), Argonne, IL (United States)] (ORCID:0000000292702573), Xu, Wenqian [Argonne National Laboratory (ANL), Argonne, IL (United States)] (ORCID:0000000248156253), Sun, Chengjun [Argonne National Laboratory (ANL), Argonne, IL (United States)] (ORCID:0000000191588337), Xiao, Xianghui [Brookhaven National Laboratory (BNL), Upton, NY (United States). National Synchrotron Light Source II (NSLS-II)] (ORCID:0000000271423452), Wang, Jiaqi [Argonne National Laboratory (ANL), Argonne, IL (United States)], Lee, Sungsik [Argonne National Laboratory (ANL), Argonne, IL (United States)] (ORCID:0000000214259852), Amine, Khalil [Argonne National Laboratory (ANL), Argonne, IL (United States)] (ORCID:0000000192063719), Xu, Gui‐Liang [Argonne National Laboratory (ANL), Argonne, IL (United States)] (ORCID:000000019969883X). 2026-01-08. Manipulating Na/TM Ratio‐Driven Structural Heterogeneity of O3‐NaNi 1/3 Fe 1/3 Mn 1/3 O 2 Cathode for High‐Voltage Sodium‐Ion Batteries. https://doi.org/10.1002/aenm.202505343

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