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DOE OSTI · 2588611

Printed circuit primary heat exchanger for power conversion in heat pipe microreactor applications

Abstract

Here, in the present study, a model was developed for a recuperated air Brayton cycle for heat pipe microreactors, and the effect of the primary heat exchanger type assessed. An annular flow heat exchanger and a printed circuit heat exchanger (PCHE) were evaluated. A sub-sized diffusion bonded, PCHE test specimen was manufactured and tested with nitrogen as the working fluid to validate and improve the PCHE model. A comparison of the thermal cycle efficiency for the Brayton cycle coupled to a heat pipe microreactor using each of the two primary heat exchangers showed competitive performance for both options, with achievable cycle efficiencies of 34 % and 35 % for the annular and printed circuit heat exchangers, respectively. The impact of heat pipe length and additional reheating stages on cycle efficiency was studied. Increasing the heat pipe condenser length from 0.8 to 2.0 m resulted in an increase in cycle efficiency of 3.5 % and 3.2 % for the annular and printed circuit heat exchangers, respectively. The use of additional reheating stages showed a reduction in cycle efficiency since the heat pipe surface area limits the primary heat exchanger size and effectiveness. These results highlight the importance of the primary heat exchanger on the performance of a heat pipe microreactor. Overall, the cycle model, testing, and heat exchanger model showed the potential for the PCHE to improve the economics of a heat pipe microreactor relative to the annular flow heat exchanger, which also opens the possibility to use different heat transfer fluids such as supercritical CO 2 .

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BibTeXRIS

Foster, Curtis H. [Univ. of Wisconsin, Madison, WI (United States)], Jentz, Ian W. [Univ. of Wisconsin, Madison, WI (United States)], Moreira, Tiago A. [Univ. of Wisconsin, Madison, WI (United States)], Morton, Terry J. [Idaho National Laboratory (INL), Idaho Falls, ID (United States)] (ORCID:0000000264034205), Nellis, Gregory F. [Univ. of Wisconsin, Madison, WI (United States)] (ORCID:000000034549094X), Anderson, Mark H. [Univ. of Wisconsin, Madison, WI (United States)] (ORCID:0000000284832714). 2025-05-21. Printed circuit primary heat exchanger for power conversion in heat pipe microreactor applications. https://doi.org/10.1016/j.applthermaleng.2025.126879

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