In-suit CO 2 Washout Test System (ICWTS) for CO 2 Washout Verification in Spacesuits

Colin Campbell; Patrick Whalen; Lance Christensen; Isabelle Sanders; Collin Watson

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NASA NTRS · 20260005480

In-suit CO 2 Washout Test System (ICWTS) for CO 2 Washout Verification in Spacesuits

Colin Campbell·Patrick Whalen·Lance Christensen·Isabelle Sanders·Collin Watson

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Abstract

Since the time of Mercury, Gemini, and Apollo, NASA has been performing CO 2 washout verification of spacesuits with Human in the Loop (HITL) test methods. Classically, the only instrumentation both with the accuracy and response time necessary was that of external mass spectrometers or medical gas analyzers fed by a long capillary line from the oro-nasal region within the suit. The helmet CO 2 washout configuration including the challenges posed by variation of a suited human subject frequently created difficulty in capturing adequate breath by breath data. For example, a nasal cannula could be worn with reasonable comfort however it posed the following challenges: (1) impeded the test subject’s ability to do a proper Valsalva maneuver; (2) frequently provided a corrupted waveform with relative movement; (3) precluded the ability to evaluate the Flow Weighted Average (FWA) at subject interface. A mouthpiece could be used in lieu of a cannula but posed challenges as well: (1) created potential disturbances of the flow field; (2) precluded the test subject from speaking during usage; and (3) presented comfort issues limiting the duration of test points. These challenges made it impractical to use a mouthpiece for anything other than short lab ambient environment tests. Technology development and NASA investment have afforded new capabilities to address some of these measurements providing improved data collection and are implemented in the In-suit CO 2 Washout Test System (ICWTS) which provides suit inlet/outlet pressure, temperature, relative humidity, partial pressure of oxygen, partial pressure of CO 2 , and flow measurement coupled with the acquisition of the inspired PPCO 2 including the ability for FWA measurement. This test system, coupled with use of the In-suit Respiration Mannequin Assembly (IRMA) and Computational Fluid Dynamics (CFD) combine to provide a full picture of the in-suit oro-nasal flow field and effectiveness of CO 2 washout in a spacesuit design.

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Colin Campbell, Patrick Whalen, Lance Christensen, Isabelle Sanders, Collin Watson. 2026-07-12. In-suit CO 2 Washout Test System (ICWTS) for CO 2 Washout Verification in Spacesuits. https://ntrs.nasa.gov/citations/20260005480

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