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Thermal systems

Find NASA NTRS and DOE OSTI research on heat transfer and thermal systems. Search heat pipes, cooling and thermal management in report titles and abstracts.

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All sourcesNASA NTRSDOE OSTI
NASA NTRS1981

Thermal barrier coatings for thermal insulation and corrosion resistance in industrial gas turbine engines

Four thermal barrier coatings were subjected to a 500-hour gas turbine engine test. The coatings were two yttria stabilized zirconias, calcium ortho silicate and calcium meta titanate. The calcium silicate coating exhibited significant spalling. Yttria stabilized zirconia and calcium titanate coatings showed little degradation except in blade leading edge areas. Post-test examination showed variations in the coating due to manual application techniques. Improved process control is required if engineering quality coatings are to be developed. The results indicate that some leading edge loss of the coating can be expected near the tip.

Vogan, J. W.↗
NASA NTRS1981

Thermal and stress analysis of thermal barrier coatings

An analysis has been performed that predicts the thermomechanical behavior of thermal barrier coated specimens. The analysis predicts the behavior during both plasma spray coating application and burner rig testing conditions simulating engine operation. The analysis was accomplished through utilization of one-dimensional through thickness and two-dimensional finite element calculations. The results of these calculations showed that specimens with a substrate control temperature between 300 F and 600 F would be optimum. Controlling substrate temperature was found to have a more dominant effect on the mechanical strains than the ceramic or substrate thicknesses. The predicted stresses and mechanical strains at the bond-coating interface are large enough to cause cracks in this region where post-test observations have determined coating failures originate.

Cassenti, B. N.↗
NASA NTRS1982

A system for measuring thermal activation energy levels in silicon by thermally stimulated capacitance

One method being used to determine energy level(s) and electrical activity of impurities in silicon is described. The method is called capacitance transient spectroscopy (CTS). It can be classified into three basic categories: the thermally stimulated capacitance method, the voltage-stimulated capacitance method, and the light-stimulated capacitance method; the first two categories are discussed. From the total change in capacitance and the time constant of the capacitance response, emission rates, energy levels, and trap concentrations can be determined. A major advantage of using CTS is its ability to detect the presence of electrically active impurities that are invisible to other techniques, such as Zeeman effect atomic absorption, and the ability to detect more than one electrically active impurity in a sample. Examples of detection of majority and minority carrier traps from gold donor and acceptor centers in silicon using the capacitance transient spectrometer are given to illustrate the method and its sensitivity.

Cockrum, R. H.↗
NASA NTRS1986

Regional-scale estimates of surface moisture availability and thermal inertia using remote thermal measurements

A review is presented of numerical models which were developed to interpret thermal IR data and to identify the governing parameters and surface energy fluxes recorded in the images. Analytic, predictive, diagnostic and empirical models are described. The limitations of each type of modeling approach are explored in terms of the error sources and inherent constraints due to theoretical or measurement limitations. Sample results of regional-scale soil moisture or evaporation patterns derived from the Heat Capacity Mapping Mission and GOES satellite data through application of the predictive model devised by Carlson (1981) are discussed. The analysis indicates that pattern recognition will probably be highest when data are collected over flat, arid, sparsely vegetated terrain. The soil moisture data then obtained may be accurate to within 10-20 percent.

Carlson, T. N.↗
NASA NTRS1987

Thermal expansion mismatch and plasticity in thermal barrier coating

The basic objective of this investigation is the quantitative determination of stress states in a model thermal barrier coating (TBC) as it cools in the air to 600 C from an assumed stress-free state at 700 C. This model is intended to represent a thin plasma-sprayed zirconia-yttria ceramic layer with a nickel chromium-aluminum-yttrium bond coat on a cylindrical substrate made of nickel-based superalloys typically found in gas turbines.

Chang, George C.↗
NASA NTRS1992

The role of hard turbulent thermal convection in the Earth's early thermal evolution

In the last several years great progress was made in the study of a new transition in thermal convection, called hard turbulence. Initial experiments were conducted with helium gas, then with water. It was shown that for base-heated Newtonian convection a transition occurred at Rayleigh numbers between 10(exp 7) and 10(exp 8). This transition is characterized by the appearance of disconnected plume structures in contrast to continuous plumes with mushroom-shaped tops found for lower Rayleigh numbers. This new hydrodynamic transition is expected to play an important role in reshaping our concepts of mantle convection in the early stages of planetary evolution. We have conducted two-dimensional calculations for large and small aspect-ratio configuration to see whether such a transition would take place for infinite Prandtl number fluids.

Hansen, Ulli↗
NASA NTRS1992

Thermal degradation study of silicon carbide threads developed for advanced flexible thermal protection systems

Silicon carbide (SiC) fiber is a material that may be used in advanced thermal protection systems (TPS) for future aerospace vehicles. SiC fiber's mechanical properties depend greatly on the presence or absence of sizing and its microstructure. In this research, silicon dioxide is found to be present on the surface of the fiber. Electron Spectroscopy for Chemical Analysis (ESCA) and Scanning Electron Microscopy (SEM) show that a thin oxide layer (SiO2) exists on the as-received fibers, and the oxide thickness increases when the fibers are exposed to high temperature. ESCA also reveals no evidence of Si-C bonding on the fiber surface on both as-received and heat treated fibers. The silicon oxide layer is thought to signal the decomposition of SiC bonds and may be partially responsible for the degradation in the breaking strength observed at temperatures above 400 C. The variation in electrical resistivity of the fibers with increasing temperature indicates a transition to a higher band gap material at 350 to 600 C. This is consistent with a decomposition of SiC involving silicon oxide formation.

Tran, Huy Kim↗
NASA NTRS1992

Viscosity and thermal fields associated with strongly chaotic non-Newtonian thermal convection

The thermomechanical structure is investigated in strongly chaotic non-Newtonian thermal convection for both base-heated and internally-heated systems. Temperature can build up in stagnant regions and a non-Newtonian mantle can tolerate less internal heating. Viscosity fields of the strongly chaotic regime show a granular structure. The horizontal spectra of viscosity fluctuations obey a power-law and yield a fractal dimension of 1.6 to 1.8 for the isoviscosity lines, providing evidence for 2D turbulence. Long-wavelength viscosity variations are smoothed out by the turbulent non-Newtonian flows.

Malevsky, A. V.↗
NASA NTRS1992

Thermally induced changes in the focal distance of composite mirrors - Composites with a zero coefficient of thermal expansion of the radius of curvature

Calculations are presented of the coefficient of thermal expansion (CTE) of the radius of curvature of the reflector face sheets made of a quasi-isotropic composite. It is shown that, upon cooling, the change of the CTE of the focal distance of the mirror is equal to that of the radius of the curvature of the reflector face sheet. The CTE of the radius of the curvature of a quasi-isotropic composite face sheet depends on both the in-plane and the out-of-plane CTEs. The zero in-plane CTE of a face sheet does not guarantee mirrors with no focal length changes.

Dolgin, Benjamin P.↗
NASA NTRS1993

On the thermal stability of a radiating plasma subject to nonlocal thermal conduction. I - Linear analysis

We study the linear stability of an optically thin uniform radiating plasma subject to nonlocal heat transport. We derive the dispersion relation appropriate to this problem, and the marginal wavenumbers for instability. Our analysis indicates that nonlocal heat transport acts to reduce the stabilizing influence of thermal conduction, and that there are critical values for the electron mean free path such that the plasma is always unstable. Our results may be applied to a number of astrophysical plasmas, one such example being the halos of clusters of galaxies.

Chun, E.↗
NASA NTRS1994

Thermal analysis of a functionally graded material subject to a thermal gradient using the boundary element method

The boundary element method is utilized in this study to conduct thermal analysis of functionally graded composites, materials in which the internal microstructure or properties are explicitly tailored in order to obtain an optimal response, on the micromechanical (constituent) scale. A unique feature of the boundary element formulations used here is the use of circular shape functions to convert the two-dimensional integrations of the composite fibers to one dimensional integrations. Using the computer code BEST-CMS, the through the thickness temperature profiles are computed for a representative material with varying numbers of fibers and fiber spacing in the thickness direction. The computed temperature profiles are compared to those obtained using an alternate analytical theory which explicitly couples the heterogeneous microstructure to the global analysis. The boundary element results compared favorably to the analytical calculations, with discrepancies that are explainable based on the boundary element formulation. The results serve both to demonstrate the ability of the boundary element method to analyze these types of materials, and to verify the accuracy of the analytical theory.

Goldberg, Robert K.↗
NASA NTRS1997

Evaluation of Thermal Control Coatings for Flexible Ceramic Thermal Protection Systems

This report summarizes the evaluation and testing of high emissivity protective coatings applied to flexible insulations for the Reusable Launch Vehicle technology program. Ceramic coatings were evaluated for their thermal properties, durability, and potential for reuse. One of the major goals was to determine the mechanism by which these coated blanket surfaces become brittle and try to modify the coatings to reduce or eliminate embrittlement. Coatings were prepared from colloidal silica with a small percentage of either SiC or SiB6 as the emissivity agent. These coatings are referred to as gray C-9 and protective ceramic coating (PCC), respectively. The colloidal solutions were either brushed or sprayed onto advanced flexible reusable surface insulation blankets. The blankets were instrumented with thermocouples and exposed to reentry heating conditions in the Ames Aeroheating Arc Jet Facility. Post-test samples were then characterized through impact testing, emissivity measurements, chemical analysis, and observation of changes in surface morphology. The results show that both coatings performed well in arc jet tests with backface temperatures slightly lower for the PCC coating than with gray C-9. Impact testing showed that the least extensive surface destruction was experienced on blankets with lower areal density coatings.

Kourtides, Demetrius↗
NASA NTRS1998

Thermal Characterization of a Direct Gain Solar Thermal Engine

A thermal/fluids analysis of a direct gain solar thermal upper stage engine is presented and the results are discussed. The engine has been designed and constructed at the NASA Marshall Space Flight Center for ground testing in a facility that can provide about 10 kilowatts of concentrated solar energy to the engine. The engine transfers that energy to a coolant (hydrogen) that is heated and accelerated through a nozzle to produce thrust. For the nominal design values and a hydrogen flowrate of 2 lb/hr., the results of the analysis show that the hydrogen temperature in the chamber (nozzle entrance) reaches about 3800 F after 30 minutes of heating and about 3850 F at steady-state (slightly below the desired design temperature of about 4100 F). Sensitivity analyses showed these results to be relatively insensitive to the values used for the absorber surface infrared emissivity and the convection coefficient within the cooling ducts but very sensitive to the hydrogen flowrate. Decreasing the hydrogen flowrate to 1 lb/hr. increases the hydrogen steady-state chamber temperature to about 4700 F, but also causes an undesirable decrease in thrust.

Alexander, Reginald A.↗
NASA NTRS1999

Determination of Creep Behavior of Thermal Barrier Coatings Under Laser Imposed High Thermal and Stress Gradient Conditions

A laser sintering/creep technique has been established to determine the creep behavior of thermal barrier coatings under steady-state high heat flux conditions. For a plasma sprayed zirconia-8 wt. % yttria coating, a significant primary creep strain and a low apparent creep activation energy were observed. Possible creep mechanisms involved include stress induced mechanical sliding and temperature and stress enhanced cation diffusion through the splat and grain boundaries. The elastic modulus evolution, stress response, and total accumulated creep strain variation across the ceramic coating are simulated using a finite difference approach. The modeled creep response is consistent with experimental observations.

Zhu, Dongming↗
NASA NTRS1999

Thermal Characterization of a Direct Gain Solar Thermal Engine

A thermal/fluids analysis of a direct gain solar thermal upper stage engine is presented and the results are discussed. The engine was designed and constructed at the NASA Marshall Space Flight Center for ground testing in a facility that can provide about 10 kilowatts of concentrated solar energy to the engine. The engine transfers energy to a coolant (hydrogen) that is heated and accelerated through a nozzle to produce thrust. For the nominal design values and a hydrogen flowrate of 2 lb./hr., the results of the analysis show that the hydrogen temperature in the chamber (nozzle entrance) reaches about 3800 F after 30 minutes of heating and about 3850 F at steady-state (slightly below the desired design temperature of about 4100 F. Sensitivity analyses showed these results to be relatively insensitive to the values used for the absorber surface infrared emissivity and the convection coefficient within the cooling ducts but very sensitive to the hydrogen flowrate. Decreasing the hydrogen flowrate to 1 lb./hr. increases the hydrogen steady-state chamber temperature to about 4700 F, but also of course causes a decrease in thrust.

Alexander, Reginald A.↗
NASA NTRS2002

Thermal Comptonization and Disk Thermal Reprocessing in NGC3516

We present an application of the thermal Comptonization/disk reprocessing model recently proposed by Zdziarski, Lubiniski, and Smith. We show that the absence of strong optical variations in the presence of strong concurrent X-ray variations, similar to those found by Hubble Space Telescope (HST)/Rossi X-Ray Timing Explorer (RXTE) monitoring observations of NGC 3516, can be explained by changing the geometry of the Comptonizing plasma rather than the accretion disk itself. The total X-ray luminosity of the Comptonizing plasma must decrease as its spatial extent increases. In contrast, the disk inner radius must be roughly fixed in order not to produce optical/ultraviolet color variations stronger than observed. By including emission due to internal viscous dissipation in the disk, we can roughly match the optical and X-ray flux levels and variability amplitudes seen from NGC 3516 during the HST/RXTE campaign.

Chiang, James↗