Engineering topics
Publications and source records attributed to Woods, A. A., Jr..
The wrap rib antenna design of a parabolic reflector large space antenna is discussed. Cost estimates, design/mission compatibility, deployment sequence, ground based tests, and fabrication are discussed.
The demonstration of 50 to 150 m, STS compatible, offset antenna technology readiness is reported. Fabrication of a ground and flight testable partial 55 m reflector section and feed support structure is discussed. Reduction to practice through ground test verification is presently contained in the program. Key objectives for the program include the design of a compatible feed support structure and the fabrication and testing of critical components.
The current NASA-sponsored Antenna Technology Development Program of the offset wrap-rib antenna concept is based on a ground test program of 'proof of concept' hardware whose potential on-orbit performance is based on analytical estimates. The ground demonstration hardware represents a partial 55-meter diameter reflector and feed support structure. Testing will include automated deployment, reflector surface quality evaluation and validation of analytical performance models. Test results and hardware fabrication costs will be used to refine the models that will be the basis for the preliminary design of a 100-meter diameter wrap-rib antenna system. Additionally, the design, processes, tooling, fabrication techniques, fixturing and assembly approaches used for the 'proof of concept' hardware are directly applicable to building flight systems up to 100 meters in diameter.
The deployment kinematics, stowing philosophy, and deployment sequencing for large deployable antenna modules were verified. Mesh attachment methods compatible with full scale modules were devised. Parametric studies of large modular reflectors established size, mass, and aperture frequency capabilities for these assemblies. Preliminary studies were made devising means of delivering modules to orbit, and once there, of assembling the modules into complete modular antenna reflectors. The basic feasibility of creating mass efficient modules erectable into large structures in space was established.
A program to demonstrate large diameter offset reflector technology readiness through the development of ground testable, flight representative full size hardware also aims to provide a basis of data to allow confirmation of cost, performance, and size growth projections for the offset wrap ribe antenna design. An overview of the antenna system is presented and the operational deployment sequence examined. The ability to manufacture multiple segment ribs is assured and tooling for rib manufacture was redesigned to reduce cost. The selected mast design permits adequate stiffness and minimum stowed volume. Reflector and mast concerns and the program plan are summarized.
Modular antenna construction can provide a significant increase in reflector aperture size over deployable reflectors. The modular approach allows reflective mesh surfaces to be supported by a minimum of structure. The kinematics of the selected deployable design approach were validated by the subscale demonstration model. Further design refinements on the module structural/joints and design optimization on intermodule joints are needed.
The applicability of the Wrap rib antenna design for offset feed configurations for antennas up to 300 m in diameter was assessed. The antenna design was defined for both symmetric and offset configurations in terms of surface quality, cost, weight, and mechanical complexity. A supporting deployable feed support structure was developed and characterized.
The applied technology satellite parabolic reflector subsystem is one of the first systems designed for space environment with limited terrestrial environmental ability. As a result, the complete performance of the system could not be demonstrated in a terrestrial environment without unacceptable design compromises. This problem was circumvented by developing a test philosophy which relied heavily on analysis to qualify and accept the flight hardware. The test program was successfully concluded and an optimized, low cost structure resulted. It is felt that this test and analysis philosophy can be applied to future space systems, resulting in substantial cost and schedule savings and a mission optimized system.