Engineering topics
Williamson, R. L.
Publications and source records attributed to Williamson, R. L..
BISON Validation for LOCA and PCMI Behaviour Using Measurements From the Halden Reactor Project
BISON is a finite element-based nuclear fuel performance code that has been under development at Idaho National Laboratory (INL) since 2009. The code is applicable to both steady and transient fuel behavior and has been used to analyze a variety of fuel forms in 1D spherical, 1.5D and 2D axisymmetric, or 3D geometries. Efforts are underway to validate BISON for application to Light Water Reactor fuels using, to a large extent, experimental data from the Halden Reactor Project. Recent validation activities have included both Loss of Coolant Accident (LOCA) and Pellet Clad Mechanical Interaction (PCMI) experiments. Two such validation cases, the IFA-650.10 LOCA test and the IFA-629.4 power ramp test (PCMI), are summarized in this paper.
Development of a RIA Experimental Benchmark for BISON
This milestone report documents FY-17 efforts for the Reactivity Initiated Accident (RIA) Challenge Problem to demonstrate PWR RIA Fuel Performance capability. The challenge problem implementation plan identified a series of experimental comparisons to validate RIA capability in BISON. The specific cases chosen for FY-17 are CABRI REP Na-2, 3, 5, and 10. Work was also performed on the Nuclear Safety Research Reactor (NSRR) FK-1, 2, 3, 4, 5, 6, 7, 8, and 9 cases.
BISON FY17 Accident Capability Development
The CASL-funded development work accomplished for milestone L2:FMC.P15.04 and described herein includes important new capabilities necessary for LOCA analysis, specifically: 1) an empirical model for axial fuel relocation as a consequence of cladding ballooning, and 2) energy deposition in Zircaloy cladding due to the highly exothermic steam oxidation reaction at high cladding temperatures. A separate chapter documents each of these new capabilities, with further documentation included in the BISON user documentation.
UFD Proof-of-Concept Demonstration
The BISON Spent Nuclear Fuel modeling capability has been demonstrated through simulations of the complete nuclear fuel lifecycle including in-reactor irradiation, spent fuel pool cooling, vacuum drying and finally dry cask storage. The importance of hydrogen in the cladding and the formation of hydrides at various stages of the fuel lifecycle have been a focus of the initial development work. In addition, the integration in BISON of a hydride damage model has improved the prediction of the cladding mechanical behavior. The work described in this report was performed under funding from the Nuclear Energy Advanced Modeling and Simulation (NEAMS) program. This report is issued in satisfaction of the level 2 milestone M2MS-17IN0201012 on UFD Proof-of-Concept Demonstration for the INL Engineering-Scale Fuel Performance (BISON) Workpackage.
Analysis of transient fission gas behaviour in oxide fuel using BISON and TRANSURANUS
The modelling of fission gas behaviour is a crucial aspect of nuclear fuel analysis in view of the related effects on the thermo-mechanical performance of the fuel rod, which can be particularly significant during transients. Experimental observations indicate that substantial fission gas release (FGR) can occur on a small time scale during transients (burst release). To accurately reproduce the rapid kinetics of burst release in fuel performance calculations, a model that accounts for non-diffusional mechanisms such as fuel micro-cracking is needed. In this work, we present and assess a model for transient fission gas behaviour in oxide fuel, which is applied as an extension of diffusion-based models to allow for the burst release effect. The concept and governing equations of the model are presented, and the effect of the newly introduced parameters is evaluated through an analytic sensitivity analysis. Then, the model is assessed for application to integral fuel rod analysis. The approach that we take for model assessment involves implementation in two structurally different fuel performance codes, namely, BISON (multi-dimensional finite element code) and TRANSURANUS (1.5D semi-analytic code). The model is validated against 19 Light Water Reactor fuel rod irradiation experiments from the OECD/NEA IFPE (International Fuel Performance Experiments) database, all of which are simulated with both codes. The results point out an improvement in both the qualitative representation of the FGR kinetics and the quantitative predictions of integral fuel rod FGR, relative to the canonical, purely diffusion-based models, with both codes. The overall quantitative improvement of the FGR predictions in the two codes is comparable. Furthermore, calculated radial profiles of xenon concentration are investigated and compared to experimental data, demonstrating the representation of the underlying mechanisms of burst release by the new model.
Multi-Dimensional Simulation of LWR Fuel Behavior in the BISON Fuel Performance Code
Nuclear fuel operates in an extreme environment that induces complex multiphysics phenomena occurring over distances ranging from inter-atomic spacing to meters, and times scales ranging from microseconds to years. To simulate this behavior requires a wide variety of material models that are often complex and nonlinear. The recently developed BISON code represents a powerful fuel performance simulation tool based on its material and physical behavior capabilities, finite-element versatility of spatial representation, and use of parallel computing. The code can operate in full three dimensional (3D) mode, as well as in reduced two dimensional (2D) modes, e.g., axisymmetric radial-axial (R-Z) or plane radial-circumferential (R-θ), to suit the application and to allow treatment of global and local effects. A BISON case study was used in this paper to illustrate analysis of Pellet Clad Mechanical Interaction failures from manufacturing defects using combined 2D and 3D analyses. The analysis involved commercial fuel rods and demonstrated successful computation of metrics of interest to fuel failures, including cladding peak hoop stress and strain energy density. Finally, in comparison with a failure threshold derived from power ramp tests, results corroborate industry analyses of the root cause of the pellet-clad interaction failures and illustrate the importance of modeling 3D local effects around fuel pellet defects, which can produce complex effects including cold spots in the cladding, stress concentrations, and hot spots in the fuel that can lead to enhanced cladding degradation such as hydriding, oxidation, CRUD formation, and stress corrosion cracking.
BISON Theory Manual The Equations behind Nuclear Fuel Analysis
BISON is a finite element-based nuclear fuel performance code applicable to a variety of fuel forms including light water reactor fuel rods, TRISO particle fuel, and metallic rod and plate fuel. It solves the fully-coupled equations of thermomechanics and species diffusion, for either 2D axisymmetric or 3D geometries. Fuel models are included to describe temperature and burnup dependent thermal properties, fission product swelling, densification, thermal and irradiation creep, fracture, and fission gas production and release. Plasticity, irradiation growth, and thermal and irradiation creep models are implemented for clad materials. Models are also available to simulate gap heat transfer, mechanical contact, and the evolution of the gap/plenum pressure with plenum volume, gas temperature, and fission gas addition. BISON is based on the MOOSE framework and can therefore efficiently solve problems using standard workstations or very large high-performance computers. This document describes the theoretical and numerical foundations of BISON.
Summary of BISON Development and Validation Activities - NEAMS FY16 Report
This summary report contains an overview of work performed under the work package en- titled “FY2016 NEAMS INL-Engineering Scale Fuel Performance (BISON)” A first chapter identifies the specific FY-16 milestones, providing a basic description of the associated work and references to related detailed documentation. Where applicable, a representative technical result is provided. A second chapter summarizes major additional accomplishments, which in- clude: 1) publication of a journal article on solution verification and validation of BISON for LWR fuel, 2) publication of a journal article on 3D Missing Pellet Surface (MPS) analysis of BWR fuel, 3) use of BISON to design a unique 3D MPS validation experiment for future in- stallation in the Halden research reactor, 4) participation in an OECD benchmark on Pellet Clad Mechanical Interaction (PCMI), 5) participation in an OECD benchmark on Reactivity Insertion Accident (RIA) analysis, 6) participation in an OECD activity on uncertainity quantification and sensitivity analysis in nuclear fuel modeling and 7) major improvements to BISON’s fission gas behavior models. A final chapter outlines FY-17 future work.
3D modeling of missing pellet surface defects in BWR fuel
One of the important roles of cladding in light water reactor fuel rods is to prevent the release of fission products. To that end, it is essential that the cladding maintain its integrity under a variety of thermal and mechanical loading conditions. Local geometric irregularities in fuel pellets caused by manufacturing defects known as missing pellet surfaces (MPS) can in some circumstances lead to elevated cladding stresses that are sufficiently high to cause cladding failure. Accurate modeling of these defects can help prevent these types of failures. The BISON nuclear fuel performance code developed at Idaho National Laboratory can be used to simulate the global thermo-mechanical fuel rod behavior, as well as the local response of regions of interest, in either 2D or 3D. In either case, a full set of models to represent the thermal and mechanical properties of the fuel, cladding and plenum gas is employed. A procedure for coupling 2D full-length fuel rod models to detailed 3D models of the region of the rod containing a MPS defect is detailed in this paper. The global and local model each contain appropriate physics and behavior models for nuclear fuel. This procedure is demonstrated on a simulation of a boiling water reactor (BWR) fuel rod containing a pellet with an MPS defect, subjected to a variety of transient events, including a control blade withdrawal and a ramp to high power. The importance of modeling the local defect using a 3D model is highlighted by comparing 3D and 2D representations of the defective pellet region. Finally, parametric studies demonstrate the effects of the choice of gaseous swelling model and of the depth and geometry of the MPS defect on the response of the cladding adjacent to the defect.
BISON modeling of reactivity-initiated accident experiments in a static environment
In conjunction with the restart of the TREAT reactor and the design of test vehicles, modeling and simulation efforts are being used to model the response of Accident Tolerant Fuel (ATF) concepts under reactivity-initiated accident (RIA) conditions. The purpose of this work is to model a baseline case of a 10 cm long UO{sub 2}- Zircaloy fuel rodlet in the Multi-SERTTA capsule in PWR conditions, using BISON and RELAP5 over a range of energy depositions and with varying reactor power pulse widths. The results provide an initial best estimate of fuel performance modeling during a RIA event in TREAT with a focus on the effect of varying the pulse width and energy deposition on both thermal and mechanical parameters that are important for predicting failure of the fuel rodlet. The combined BISON/RELAP5 model captures coupled thermal and mechanical effects on the fuel-to-cladding gap conductance, cladding-to-coolant heat transfer coefficient and water temperature and pressure that would not be capable in each code individually. These combined effects allow for a more accurate modeling of the thermal and mechanical response in the fuel rodlet and thermal-hydraulics of the test vehicle. (authors)
An Overview of Material Models in the BISON Fuel Performance Code
BISON is a modern finite element-based nuclear fuel performance code that has been under development at Idaho National Laboratory (INL) since 2009. The code is applicable to both steady and transient fuel behavior and supports the use of one-, two-, and three-dimensional meshes. BISON is designed to be a multi-fuels code. Although primarily applied to Light Water Reactor (LWR) fuel to date, the code has been used to analyze TRISO-coated particle fuel and metal fuel in rod and plate form, design and interpret fuel irradiation experiments and investigate novel fuel concepts. Nuclear fuel operates in an extreme environment that induces complex multiphysics phenomena occurring over distances ranging from inter-atomic spacing to meters, and times scales ranging from microseconds to years. To simulate this behavior requires a wide variety of material models which are often complex and nonlinear. Nearly all of the material models currently available in BISON are empirical, using correlations from existing fuel performance codes or material property libraries. Although these models perform adequately under many conditions, they have well-understood limitations. One obvious weakness is that the models are only valid in the domain of the associated experimental data, and extrapolating beyond this domain can result in substantial errors. A further weakness is that these models are often correlated in terms of imprecise quantities, such as burnup. Materials can, for example, reach a given burnup under very different circumstances, leading to very different material behavior. To overcome these weaknesses, efforts are underway with BISON to develop models based on a multi-scale approach, where material behavior is described with a series of interdependent microstructure based models. This paper provides an overview of the material models available in BISON. To keep the scope manageable, only LWR fuel will be considered. The first section focuses on UO{sub 2} fuel, identifying the models generally required and briefly describing those that have been implemented in the code. The second section repeats this approach for Zircaloy cladding. A final section provides examples of areas where multi-scale material modeling has been applied to BISON. BISON is a modern 2D and 3D nuclear fuel performance code that is applicable to multiple fuel forms. A wide variety of complex and nonlinear material models are required to simulate fuel behavior. Focusing on UO{sub 2} fuel and Zircaloy cladding (LWR fuel), the set of empirical models currently implemented in BISON have been reviewed. To overcome some of the deficiencies associated with empirical models, multi-scale material models are being developed. Two multi-scale models that have been used in BISON were reviewed. (authors)
Analysis of a Loop for Fission Gas Release and Monitoring at the PULSTAR Reactor
Modern nuclear fuel performance analysis tools aim at establishing a predictive approach for examining macroscopic fuel behavior due to fuel gaseous swelling and the associated pellet cladding mechanical interaction (PCMI). In general, the macroscopic behavior is highly sensitive to understanding microscopically driven phenomena, which in this case is the release of fission gas (i.e., Kr and Xe) from the fuel. Previous studies identified the uncertainties associated with the intra-granular fission gas diffusion coefficient as most limiting for the accuracy of fission gas release calculations. In particular, it was concluded that, in order to improve fission gas release as well as gaseous swelling predictions using fuel performance codes, a better characterization of the diffusion coefficient is needed. This work explores the implementation of an on-line fission gas release and measurement loop at the North Carolina State University (NCSU) PULSTAR reactor. A unique characteristic of this loop is the ability to control the temperature of the fuel samples during irradiation to establish a more accurate correlation between the irradiation conditions and an observable such as the intragranular gas diffusion coefficient. Analysis was performed of an 'in-pile' fission gas release experiment that is currently under implementation at the NCSU PULSTAR reactor. Using MCNP6 calculations and COMSOL simulations the fission rate density and temperature distributions in UO{sub 2} microspheres were estimated. To explore the feasibility of detecting fission gas isotopes, estimates of R/B for {sup 138}Xe were obtained using the equivalent sphere model and combined with MCNP6 predicted B estimates to obtain R. Assuming detection in a typical gamma-ray spectrometry HPGe system, it was conclude that reasonable count rates will be achieved to allow extraction of release information. At this stage, accurate assessment is underway of the performance of various loop components to set the final design criteria in support of loop fabrication. (authors)
Validating the BISON fuel performance code to integral LWR experiments
BISON is a modern finite element-based nuclear fuel performance code that has been under development at the Idaho National Laboratory (INL) since 2009. The code is applicable to both steady and transient fuel behavior and has been used to analyze a variety of fuel forms in 1D spherical, 2D axisymmetric, or 3D geometries. Code validation is underway and is the subject of this study. A brief overview of BISON’s computational framework, governing equations, and general material and behavioral models is provided. BISON code and solution verification procedures are described, followed by a summary of the experimental data used to date for validation of Light Water Reactor (LWR) fuel. Validation comparisons focus on fuel centerline temperature, fission gas release, and rod diameter both before and following fuel-clad mechanical contact. Comparisons for 35 LWR rods are consolidated to provide an overall view of how the code is predicting physical behavior, with a few select validation cases discussed in greater detail. Our results demonstrate that 1) fuel centerline temperature comparisons through all phases of fuel life are very reasonable with deviations between predictions and experimental data within ±10% for early life through high burnup fuel and only slightly out of these bounds for power ramp experiments, 2) accuracy in predicting fission gas release appears to be consistent with state-of-the-art modeling and with the involved uncertainties and 3) comparison of rod diameter results indicates a tendency to overpredict clad diameter reduction early in life, when clad creepdown dominates, and more significantly overpredict the diameter increase late in life, when fuel expansion controls the mechanical response. In the initial rod diameter comparisons they were unsatisfactory and have lead to consideration of additional separate effects experiments to better understand and predict clad and fuel mechanical behavior. Results from this study are being used to define priorities for ongoing code development and validation activities.
Advanced multiphysics coupling for LWR fuel performance analysis
Even the most basic nuclear fuel analysis is a multiphysics undertaking, as a credible simulation must consider at a minimum coupled heat conduction and mechanical deformation. The need for more realistic fuel modeling under a variety of conditions invariably leads to a desire to include coupling between a more complete set of the physical phenomena influencing fuel behavior, including neutronics, thermal hydraulics, and mechanisms occurring at lower length scales. This paper covers current efforts toward coupled multiphysics LWR fuel modeling in three main areas. The first area covered in this paper concerns thermomechanical coupling. The interaction of these two physics, particularly related to the feedback effect associated with heat transfer and mechanical contact at the fuel/clad gap, provides numerous computational challenges. An outline is provided of an effective approach used to manage the nonlinearities associated with an evolving gap in BISON, a nuclear fuel performance application. A second type of multiphysics coupling described here is that of coupling neutronics with thermomechanical LWR fuel performance. DeCART, a high-fidelity core analysis program based on the method of characteristics, has been coupled to BISON. DeCART provides sub-pin level resolution of the multigroup neutron flux, with resonance treatment, during a depletion or a fast transient simulation. Two-way coupling between these codes was achieved by mapping fission rate density and fast neutron flux fields from DeCART to BISON and the temperature field from BISON to DeCART while employing a Picard iterative algorithm. Finally, the need for multiscale coupling is considered. Fission gas production and evolution significantly impact fuel performance by causing swelling, a reduction in the thermal conductivity, and fission gas release. The mechanisms involved occur at the atomistic and grain scale and are therefore not the domain of a fuel performance code. However, it is possible to use lower length scale models such as those used in the mesoscale MARMOT code to compute average properties, e.g. swelling or thermal conductivity. These may then be used by an engineering-scale model. Examples of this type of multiscale, multiphysics modeling are shown.
Summary of BISON Development and Validation Activities - NEAMS FY15 Report
The objective of the NEAMS ToolKit is to develop a “pellet-to-plant” simulation capability useful for predicting performance and safety for a broad range of nuclear reactor power systems. The NEAMS ToolKit has been organized into a Fuels Product Line (FPL) and a Reactor Product Line (RPL) and is modular in design. Within the FPL, a multiscale approach has been adopted in which simulations of fuel performance at the engineering scale are informed by material property and irradiation performance models developed from mesoscale simulations of microstructural evolution. The focus in this report is on development and validation of the engineering-scale fuel performance analysis tool within the FPL, which is BISON. This summary report contains an overview of work performed under the work package enti- tled “FY2015 NEAMS INL-Engineering Scale Fuel Performance & Interface with RPL Tools.” A first chapter identifies the specific FY-15 milestones, providing a basic description of the asso- ciated work and references to related detailed documentation. Where applicable, a representative technical result is provided. A second chapter summarizes major additional accomplishments including 1) a BISON validation paper, 2) a multiphysics coupling paper, 3) application of BI- SON to Reactivity Insertion Accident analysis and 4) use of BISON for uncertainity analysis in fuel modeling. A final chapter outlines FY-16 future work.