Engineering Papers⌕ Search

Engineering topics

Wesolowski, Daniel Edward

Publications and source records attributed to Wesolowski, Daniel Edward.

16 records
All sourcesNASA NTRSDOE OSTI
DOE OSTI2017

Lithium Battery Health and Capacity Estimation Techniques Using Embedded Electronics

This report details work at Sandia National Laboratories in development of a lithium-ion battery management system (BMS) designed to detect the state of charge (SOC) and state of health (SOH) of a battery. The goal was to create a BMS that provides advanced SOH information without adding complexity to the hardware already required for monitoring battery safety. The hardware is designed to have low processor requirements and relatively low cost components, while offering several high end battery management options like communication, automatic SOC detection, capacity tracking, and multiple SOH characteristics. The methods for detecting capacity include coulomb counting and resistance-compensated voltage calculations. Several methods for assessing the SOH were also considered, including deviations in capacity using coulomb counting, DC resistance analysis, and time domain resistance analysis.

25 ENERGY STORAGE↗
DOE OSTI2013

Feasibility of preparing patterned molybdenum coatings on bismuth telluride thermoelectric modules.

Molybdenum electrical interconnects for thermoelectric modules were produced by air plasma spraying a 30%CE%BCm size molybdenum powder through a laser-cut Kapton tape mask. Initial feasibility demonstrations showed that the molybdenum coating exhibited excellent feature and spacing retention (~170%CE%BCm), adhered to bismuth-telluride, and exhibited electrical conductivity appropriate for use as a thermoelectric module interconnect. A design of experiments approach was used to optimize air plasma spray process conditions to produce a molybdenum coating with low electrical resistivity. Finally, a molybdenum coating was successfully produced on a fullscale thermoelectric module. After the addition of a final titanium/gold layer deposited on top of the molybdenum coating, the full scale module exhibited an electrical resistivity of 128%CE%A9, approaching the theoretical resistivity value for the 6mm module leg of 112%CE%A9. Importantly, air plasma sprayed molybdenum did not show significant chemical reaction with bismuth-telluride substrate at the coating/substrate interface. The molybdenum coating microstructure consisted of lamellar splats containing columnar grains. Air plasma sprayed molybdenum embedded deeply (several microns) into the bismuth-telluride substrate, leading to good adhesion between the coating and the substrate. Clusters of round pores (and cracks radiating from the pores) were found immediately beneath the molybdenum coating. These pores are believed to result from tellurium vaporization during the spray process where the molten molybdenum droplets (2623%C2%B0C) transferred their heat of solidification to the substrate at the moment of impact. Substrate cooling during the molybdenum deposition process was recommended to mitigate tellurium vaporization in future studies.

Sarobol, Pylin↗