Design and test of a propfan gear system
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Anderson, N. E.↗
Engineering topics
Wagner, D. A.
Publications and source records attributed to Wagner, D. A..
Advanced gearbox technology
An advanced 13,000 HP, counterrotating (CR) gearbox was designed and successfully tested to provide a technology base for future designs of geared propfan propulsion systems for both commercial and military aircraft. The advanced technology CR gearbox was designed for high efficiency, low weight, long life, and improved maintainability. The differential planetary CR gearbox features double helical gears, double row cylindrical roller bearings integral with planet gears, tapered roller prop support bearings, and a flexible ring gear and diaphragm to provide load sharing. A new Allison propfan back-to-back gearbox test facility was constructed. Extensive rotating and stationary instrumentation was used to measure temperature, strain, vibration, deflection and efficiency under representative flight operating conditions. The tests verified smooth, efficient gearbox operation. The highly-instrumented advanced CR gearbox was successfully tested to design speed and power (13,000 HP), and to a 115 percent overspeed condition. Measured CR gearbox efficiency was 99.3 percent at the design point based on heat loss to the oil. Tests demonstrated low vibration characteristics of double helical gearing, proper gear tooth load sharing, low stress levels, and the high load capacity of the prop tapered roller bearings. Applied external prop loads did not significantly affect gearbox temperature, vibration, or stress levels. Gearbox hardware was in excellent condition after the tests with no indication of distress.
Anderson, N. E.↗
Advanced propfan drive system characteristics and technology needs
Characteristics of a single-rotation drive system for an advanced turboprop engine are described. The gearbox is designed for a 10,000 shp three-spool, free-turbine engine and is installed in a wing-mounted nacelle. An offset gearbox from an earlier APET study provided the background for the preliminary design and benefit analysis for a 1990s advanced technology versus 1980s state-of-the-art gearbox. High efficiencies were achieved for both designs with inherently high life goals. Increases in design allowables for gears, bearings, and lubricants resulted in improvements for the 1990s design.
Anderson, R. D.↗
Design and testing of liquid hydrogen-cooled, ultrahigh-speed ball bearings
Large-bore, liquid hydrogen-cooled, ultrahigh-speed, rolling contact bearings of an optimum design allow optimization of large rocket engine turbopumps in which bearing speed is a limiting factor. Optimum design for the bearings resulted from an application of liquid hydrogen used as a coolant.
Butner, M. F.↗