Engineering Papers⌕ Search

Engineering topics

Tracy Gibson

Publications and source records attributed to Tracy Gibson.

On-Demand Production of Hypergols: Steps Towards Scalability

During FY 2025, the team at KSC focused on taking the 2024 proof-of-concept demonstration of hypergol production using novel methods and began scaling up production and increasing purity. The team was able to more than triple the production of hydrazine using a novel method with a drastic increase in the purity. The current method, albeit still limited to production rates on the order of mg/hr, provides a cost savings of approximately 14x when compared to market value pricing through the Defense Logistics Agency (DLA) website. The benefit of this technology is the ability to produce some hypergolic fuels using constituents in Earth’s atmosphere, eliminating most chemical commodity logistics. This technology also allows for the return of domestic production of hypergolic propellant.

Kenneth Engeling↗

Electrodynamic Dust Shield for Active Dust Mitigation of Thermal Radiators

This project sought to investigate whether the Electrodynamic Dust Shield (EDS) would work with various thermal control coatings (TCC) to remove dust off the TCC. Keeping surfaces dust free is essential for thermal radiators as the dust acts as both a blackbody and a thermal insulator so it will absorb more sunlight and prevent the radiator from radiating heat. The lack of heat rejection on dusty surfaces causes the radiator to be oversized and potentially cause catastrophic system failure due to overheating. With an EDS integrated into the radiator system, dust impacts can be mitigated by removing the dust off the surface using electric fields. This project tested dust removal, solar absorptance, emittance, and limited thermal vacuum with a TCC on an EDS which is bonded to an aluminum plate acting like a radiator. The results of various coatings suggests that the EDS can work with insulative TCC in high vacuum for removing dust, and that after removing dust, the solar absorptance can be restored to within 5-10% of its original value when the EDS works properly. More work is necessary to determine how the EDS impacts the emittance of the whole radiator system and bonding between the different layers needs to be investigated to withstand temperature cycling of the moon without delamination occurring.

Krystal Acosta↗

Making Rocket Fuel from Moon Rocks: Silicon-Liquid Oxygen (SiLOX) as a Hybrid Propellant

The research team at KSC explored the controlled passivation and burning of Lunar soil constituents in an oxygen combustion vessel for use as an in-space resource. Technologies such as carbothermal reduction (CaRD) and molten regolith electrolysis (MRE) are being developed to remove the oxygen for use and leave constituents in an enriched state. This leaves behind reduced compounds that can react with oxygen for heat generation. The team at KSC looked to explore the feasibility of controlling such reactions in a pure oxygen environment for potential technology integrations. Our proof-of-concept demonstrations have given promise to many potential applications for the controlled burning or combustion of nano- and porous silicon for silicon based, Lunar economy applications. The team at KSC was able to control the burn rate and total energy released effectively via pre-treatment of the nano-silicon in a muffle furnace at varying temperatures at one-hour durations. We created a new capability at KSC with the supporting safety documentation and procedural writeup. Our work highlights the need for greater investigation to understand the regenerative properties of the proposed porous silicon discs, and its viability of a thermal and electrical energy source. This work has demonstrated the proof-of-concept that elemental silicon is able to be combusted with gaseous and liquid oxygen in a controlled manner. This report provides such evidence as well as theoretical calculations and assumptions made for technologies that would be useful in Lunar surface operations with in-situ resources. The concepts are based on the assumption that oxygen extraction technologies from Lunar regolith processing will result in enriched silicon that may be adapted for the presented use cases. Additionally, the energy storage concept is able to be adapted for terrestrial use and integrated into already existing infrastructure.

Kenneth Engeling↗

Investigation of Lunar Regolith Reduction via Hydrogen Plasma in Different Plasma Environments

The team at NASA KSC explored the use of hydrogen plasma as a reducing agent for Lunar regolith simulant in order to prove the viability of oxygen extraction from oxides. The focus of this work was to investigate the hydrogen ion production of different plasma power sources. An optimization trade study was completed by maximizing the production of the hydrogen ion and comparing the amount produced to the energy consumed. Hydrogen ion production was determined via residual gas analysis and a rough calibration using injected water. The hydrogen ions reduce the oxides present in the Lunar regolith, forming an OH molecule, which can further react with the hydrogen environment to form water vapor. This water vapor can then be measured through a residual gas analysis. Through this study, it was found that a direct current (DC) glow discharge operating at approximately 1 torr in a hydrogen environment produced the largest amount of reduced regolith when compared with a nanosecond pulsed system and alternating current (AC) source. Radiofrequency devices beyond AC were not studied in this work. Although the DC source performed the best here, limitations in design and experiment setup/scalability may lead to the selection of an alternative plasma power source in the future.

Kenneth Engeling↗

Passively Cooled Superconductors in Space

The objective of this project was to determine to what extent (as a function of distance from the Sun) our “Solar White” coatings could passively chill a high temperature superconductor (HTS) and maintain it in a superconducting state. The end goal is to enable the use of superconductors in space for active radiation shielding and highly efficient energy storage and retrieval. The best we were able to demonstrate during this testing was a coating with a solar absorptivity of 2.6%, which is sufficient to keep the superconductor we chose cold enough for these purposes at distances of 1.25 astronomical units (AU) from the Sun. Computations and modeling show that we would need samples with solar absorptivities of less than 1.5% for 1 AU and beyond operation. Our best tile to date was measured as having 1% absorption, which is still an order of magnitude higher than our theoretical limit. This should be achievable once manufacturing consistency is achieved. We are in the process of commercializing production of Solar White, and are hopeful that more consistent and improved results will be achieved within the coming year.

Mark Nurge↗

Passively Cooled Superconductors Final Report

A highly reflective spray-on coating and tile material has been under development at Kennedy Space Center (KSC) that scatters away most of the Sun’s energy, thereby allowing coated objects to remain cool in space. The best performing tile material has achieved 1% solar absorptivity while the best performing spray-on coating has achieved around 4%. Both versions passively maintain cryogenic temperatures below 120 K at 1 astronomical unit (AU) from the Sun, but the tile material consistently sustains temperatures below 90 K, which is low enough to preserve oxygen and methane in a liquid state. Besides keeping propellants cold, this “solar white” material has the potential to passively maintain high-temperature superconductors (HTS) in a superconducting state without the support of liquid nitrogen cooling. If superconductors can be operated without the added infrastructure of liquid nitrogen cooling, it may enable them to be used in space for applications like magnetic radiation shielding and efficient energy management. Long duration exposure to both galactic cosmic radiation and coronal mass ejections can pose health risks for the astronauts and increase the potential for damage to electronics. This makes shielding essential to accomplish long duration missions, particularly when astronauts are onboard. The objective of this project was to determine the extent we could keep a high-temperature superconducting (HTS) material passively chilled to maintain its superconducting state. Both the tile and spray-on versions of solar white were investigated. We focused on finding a version that could support passive cooling at 1 AU from the Sun and determined the closest operating distances for samples that were unable to perform at 1 AU. Early in the project, we selected bismuth strontium calcium copper oxide (BSCCO) as the HTS to test based on its reputable usage in superconducting wires. The version we selected was Bi-2223, which has a critical temperature of about 108 K. Sample bars with contacts for a four-point probe were obtained from Quantum Levitation: https://quantumlevitation.com/product/superconductor-bar-for-4-point-tc-experiment/.

superconductors↗

Thermal Radiator EDS

Explore the source record for details and available documents.

Krystal Acosta↗