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Teeter, Lucas

Publications and source records attributed to Teeter, Lucas.

At least 19 records
All sourcesNASA NTRSDOE OSTI
DOE OSTI2023

Investigation of the Hydrogen Embrittlement of API 5L Natural Gas Pipeline Steels

Hydrogen ions produced during corrosion or through hydrogen blending into natural gas pipelines can lead to the degradation of ductility of metals used in these transmission pipelines. The effect of hydrogen on the mechanical properties of pipeline steels was studied for three grades of API 5L steels: X56, X65, and X100. These steels are either commonly used in or considered for use in natural gas transmission pipelines which are being considered for use in hydrogen blending. These steels were subjected to constant strain rate tensile testing after charging with electrochemically generated hydrogen. This presentation reports on work to extend the life of the natural gas pipeline network via understanding the effect of hydrogen embrittlement induced by corrosion processes.

Teeter, Lucas↗
DOE OSTI2023

High-Temperature Corrosion of Chromia-Forming Ni-Based Alloys in CO 2 Containing Impurities

Future technologies require structural materials resistant to environmental degradation in high-temperature CO 2 -rich environments. In this work, we exposed several commercially available Ni-based alloys (230, 263, 282, 617, 625, and 740H) to atmospheric pressure gases intended to simulate the compositions expected in future direct-fired supercritical CO 2 power cycles. The alloys were exposed to 95% CO 2 + 4% H 2 O + 1% O 2 and the same gas containing 0.1% SO 2 at temperatures of 600, 650, 700, 750, and 800 °C for 2500 h. With minor exceptions, chromia scales formed on all alloys at all temperatures in the SO 2 -free gas, yielding parabolic growth rates that followed an Arrhenius temperature dependence. Behavior in the SO 2 -containing gas was more complex. Generally, the alloys performed well at temperatures of 650, 750, and 800 °C. While some alloys further performed relatively well across the whole temperature range, several of the alloys experienced chromia failure resulting in non-protective duplex oxide scales and high oxidation rates, at temperatures of 600 and 700 °C. Deviation from protective behavior was associated with internal sulfide formation and, additionally for the case of 600 °C, external sulfate formation. Extensive carburization accompanied growth of the non-protective duplex oxide scales, which made it more difficult for the alloy to recover after initiation of the sulfur-induced accelerated corrosion process. The thermodynamic and kinetic factors influencing the accelerated corrosion in the presence of sulfur are discussed. The results suggest that caution is required when assessing compatibility of Ni-based alloys for CO 2 -based systems when sulfur-based impurities are expected.

36 MATERIALS SCIENCE↗
DOE OSTI2022

ZnCr and ZnNb Cold Spray Coatings

Novel cold spray zinc-based alloy coatings have been investigated for corrosion protection of API 5L low carbon steel pipelines used in transporting natural gas. These different zinc alloy coatings are designed for use to help prevent internal corrosion and improve the lifespan of steel pipelines via sacrificial anodic protection. The corrosion behavior of these cold deposited zinc alloy coatings was investigated in CO2 saturated 3.5 wt.% NaCl solutions under simulated natural gas pipeline conditions. Electrochemical tests were conducted at 25 and 40 °C to determine the polarization resistance and galvanic current between each coating and the steel substrate in the galvanic couple. Tests were conducted at atmospheric, 1 bar, pressure. The results indicate that use of these coatings has the potential to increase the lifespan of steel pipelines above what a zinc coating alone could provide.

Teeter, Lucas↗
DOE OSTI2021

Oxidation Behavior of Welded Fe-Based and Ni-Based Alloys in Supercritical CO 2

Next-generation supercritical CO 2 (sCO 2 ) power cycles will require different classes of alloy throughout the operational temperatures to optimize tradeoff of creep strength, oxidation performance and cost. This will necessitate joining methods such as welding, which might pose compatibility concerns at the joined interfaces. In this study, similar and dissimilar metal welds were generated from a variety of candidate alloys for sCO 2 systems including ferritic/martensitic steels, austenitic steels, and Ni-based superalloys. Samples were extracted from different regions of the welds and exposed to sCO 2 at 550 °C and 20 MPa for 2500 h, then characterized to understand their behavior in this environment. Unsurprisingly, the local oxidation behavior was largely dictated by the Cr content in the underlying metal. High-Cr austenitic steels and Ni alloys formed slow-growing Cr-rich oxide scales with minimal carburization of the underlying metal, while low-Cr ferritic/martensitic steels formed fast-growing Fe-rich oxide scales with significant carburization. Most welds did not show any unusual oxidation behavior at the interfaces, considering the local Cr content. The one exception was the 347H similar metal weld, where a larger grain size and complex grain structure in the fusion zone led to a significantly higher rate of Fe-rich oxide nodule formation compared to the base metal. This suggests that microstructural changes at joined interfaces can play an important role on the oxidation-limited lifetimes in future sCO 2 systems. The composition changes across the interfaces enabled study of the effect of Fe on the growth rate of Cr-rich oxides and of the origins of the sub-surface recrystallization zone that forms beneath them.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Effect of Surface Finish on High-Temperature Oxidation of Steels in CO 2 , Supercritical CO 2 , and Air

Current and future power systems require steels resistant to high-temperature oxidation in CO 2 -rich environments. The introduction of structural defects by various surface treatments can profoundly affect the oxidation/corrosion behavior of steels in many environments. This effect is largely unexplored for steels exposed to high-temperature CO 2 , which is the focus of this work. We prepared Grade 22, Grade 91, 347H, and 310S steels with three different surface finishes, ranging from little to substantial surface damage, and exposed the steels to 1 bar CO 2 , 200 bar supercritical CO 2 , and laboratory air at 550 °C for up to 1500 h. Surface finish had little impact on the oxidation behavior of low-Cr (2 wt%) Grade 22 and high-Cr (25 wt%) 310S steels. In contrast, intermediate-Cr steels Grade 91 (8 wt%) and 347H (17 wt%) generally showed improved oxidation and carburization resistance with increasing extent of surface damage, which was attributed to the delay or prevention of the onset of Fe-rich oxide nodule growth. Comparison between exposure environments suggests that this effect is more complex for CO 2 compared to air and that it is additionally affected by CO 2 pressure. In conclusion, the results suggest that surface treatments should be considered as one approach to achieve improved corrosion resistance in high-temperature CO 2 , particularly for steels containing Cr levels near the transition that is required to form and maintain a protective Cr-rich oxide scale.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Technical Note: Characterization of Corrosion Films Formed on Austenitic Stainless Steel in Supercritical CO 2 Containing H 2 O and O 2

Future technologies require structural alloys resistant to corrosion in supercritical CO 2 (sCO 2 ) fluids containing impurities such as H 2 O and O 2 . Traditional pipeline steels are potentially unsuitable for these environments and more corrosion resistant alloys such as stainless steels might be required. Little is known about the corrosion products formed on, and hence the processes which control corrosion of, stainless steels in impure sCO 2 environments. In this study, austenitic stainless steel 347H (UNS S34709) was exposed to sCO 2 containing H 2 O and O 2 at 8 MPa and 50°C or 250°C, and separately to the aqueous phase in equilibrium with the sCO 2 at 50°C, to simulate conditions expected in sCO 2 -based power cycles and carbon capture and storage pipelines. Only thin (< 20 nm) surface films formed after 500 h resulting in small mass changes and corrosion rates < 10 –4 mm/y, suggesting the material resists significant degradation in these environments. X-ray photoelectron spectroscopy and transmission electron microscopy were used to characterize the corrosion films in detail. Here, the exposure to the aqueous phase resulted in a thin (< 5 nm) Cr-oxide and/or -hydroxide passive film, while exposure to sCO 2 phases resulted in a multilayer Fe-rich oxide structure characteristic of a gas-phase oxidation process.

36 MATERIALS SCIENCE↗