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Sutter, Thomas R.

Publications and source records attributed to Sutter, Thomas R..

Structurally adaptive space crane concept for assembling space systems on orbit

Many future human space exploration missions will probably require large vehicles that must be assembled on orbit. Thus, a device that can move, position, and assemble large and massive spacecraft components on orbit becomes essential for these missions. A concept is described for such a device: a space crane concept that uses erectable truss hardware to achieve high-stiffness and low-mass booms and uses articulating truss joints that can be assembled on orbit. The hardware has been tested and shown to have linear load-deflection response and to be structurally predictable. The hardware also permits the crane to be reconfigured into different geometries to satisfy future assembly requirements. A number of articulating and rotary joint concepts have been sized and analyzed, and the results are discussed. Two strategies were proposed to suppress motion-induced vibration: placing viscous dampers in selected truss struts and preshaping motion commands. Preliminary analyses indicate that these techniques have the potential to greatly enhance structural damping.

Dorsey, John T.

A structurally adaptive space crane concept for assembling space systems on orbit

A space crane concept is presented which is based on erectable truss hardware to achieve high stiffness and low mass booms and articulating-truss joints which can be assembled on orbit. The hardware is characterized by linear load-deflection response and is structurally predictable. The crane can be reconfigured into different geometries to meet future assembly requirements. Articulating-truss joint concepts with significantly different geometries are analyzed and found to have similar static and dynamic performance, which indicates that criteria other than structural and kinematic performance can be used to select a joint. Passive damping and an open-loop preshaped command input technique greatly enhance the structural damping in the space crane and may preclude the need for an active vibrations suppression system.

Dorsey, John T.

Structural characterization of a first-generation articulated-truss joint for space crane application

A first-generation space crane articulated-truss joint was statically and dynamically characterized in a configuration that approximated an operational environment. The articulated-truss joint was integrated into a test-bed for structural characterization. Static characterization was performed by applying known loads and measuring the corresponding deflections to obtain load-deflection curves. Dynamic characterization was performed using modal testing to experimentally determine the first six mode shapes, frequencies, and modal damping values. Static and dynamic characteristics were also determined for a reference truss that served as a characterization baseline. Load-deflection curves and experimental frequency response functions are presented for the reference truss and the articulated-truss joint mounted in the test-bed. The static and dynamic experimental results are compared with analytical predictions obtained from finite element analyses. Load-deflection response is also presented for one of the linear actuators used in the articulated-truss joint. Finally, an assessment is presented for the predictability of the truss hardware used in the reference truss and articulated-truss joint based upon hardware stiffness properties that were previously obtained during the Precision Segmented Reflector (PSR) Technology Development Program.

Sutter, Thomas R.

Structural characterization of an articulated-truss joint

A first generation space crane articulated-truss joint was statically and dynamically characterized in a configuration which approximated an operational environment. The articulated-truss joint was integrated into a test bed for structural characterization. Static characterization was performed by applying known loads and measuring the corresponding deflections to obtain load-deflection curves. Dynamic characterization was performed using modal testing to experimentally determine the first six mode shapes, frequencies, and modal damping values. The static and dynamic characteristics were also determined for a reference truss, which served as a characterization baseline. Load-deflection curves are presented for the reference truss, and the articulated-truss joint mounted in the test bed. The static and dynamic experimental results are compared to analytical predictions obtained from finite element analyses. The load-deflection response is also presented for one of the linear actuators used in the articulated-truss joint. Finally, an assessment is presented for the predictability of the truss hardware used in the reference truss and articulated-truss joint based upon hardware stiffness properties which were previously obtained during the Precision Segmented Reflector (PSR) Technology Development Program.

Sutter, Thomas R.

Analysis of space crane articulated-truss joints

The paper examines three articulated-truss joint concepts of the space crane in order to evaluate their static structural performance over a range of geometric design parameters. Emphasis is placed on maintaining the four-longeron reference truss performance across the joint while still allowing large-angle articulation. A maximum positive articulation angle is computed for each joint concept as the design parameters are varied, along with the actuator length ratio required to reach that angle. The tip rotation and lateral deflections of a truss beam with an articulated-truss joint at the midspan are employed to select a point design for each joint concept. The computed deflections for one point design are up to 30 percent higher than deflections for the other two designs. The two lowest natural frequencies of the three point designs are found to be relatively insensitive to large variations in the joint articulation angle.

Wu, K. C.

An articulated-truss space crane concept

An articulated-truss space-crane concept is described, and four articulating-joint (AJ) concepts are evaluated. The space-crane concept uses the same truss structure hardware as Space Station Freedom. The joint concepts are compared according to their actuator stroke ratio, actuator authority, and part count. One AJ concept is selected as a candidate space-crane joint because of its better performance and lower part count. The space-crane reach envelope is determined as a function of the number of AJs and the number of fixed-length booms. A space crane with three booms, three AJs, and one rotary joint provides an adequate reach envelope for an expected work area. The space-crane tip velocity, because of an allowable truss strut compressive load, is limited to approximately 1.0 in./sec for a 300,000-lbm payload. The displacement response is also shown for an emergency stop scenario as a function of the payload mass. The space-crane tip deflection is on the order of 12 in. for a 300,000-lbm payload.

Sutter, Thomas R.

A comparison of two trusses for the space station structure

The structural performance of two truss configurations, the orthogonal tetrahedral and a Warren-type, are compared using finite element models representing the November Reference Phase 1 Space Station. The truss torsional stiffness properties and fundamental torsion frequency are determined using cantilever truss-beam models. Frequencies, mode shapes, transient response, and truss strut compressive loads are compared for the two space station models. The performance benefit resulting from using a high modulus truss strut is also presented. Finally, assembly and logistics characteristics of the two truss configurations are evaluated.

Sutter, Thomas R.

Dynamics and control characteristics of a reference Space Station configuration

This paper describes the structural dynamic characteristics of a NASA reference space station configuration as defined in the November 1987 Space Station Program - Systems Engineering and Integration Engineering Data Book. The modes and frequencies of the station below 2.0 Hz were obtained and selected results along with rigid body properties are presented. A three-axis attitude control system using control moment gyros responding to attitude and attitude rate signals is used to regulate the orientation of the station. The stability of the control system with non-collocated sensors is investigated for both compensated and uncompensated control signals. Results from a closed-loop simulation of a commanded attitude change about three axes, and from a closed-loop simulation of the response of the station to an externally applied unit force impulse at the docking port are presented. These simulation results are used to evaluate the possible degree of control/structures interaction which could occur during normal operation of the station.

Sutter, Thomas R.

Dynamic and attitude control characteristics of an International Space Station

The structural dynamic characteristics of the International Space Station (ISS), the interim reference configuration established for NASA's Space Station developmental program, are discussed, and a finite element model is described. Modes and frequencies of the station below 2.0 Hz are derived, and the dynamic response of the station is simulated for an external impulse load corresponding to a failed shuttle-docking maneuver. A three-axis attitude control system regulates the ISS orientation, with control moment gyros responding to attitude and attitude rate signals. No instabilities were found in the attitude control system.

Sutter, Thomas R.

Multidisciplinary analysis of actively controlled large flexible spacecraft

The control of Flexible Structures (COFS) program has supported the development of an analysis capability at the Langley Research Center called the Integrated Multidisciplinary Analysis Tool (IMAT) which provides an efficient data storage and transfer capability among commercial computer codes to aid in the dynamic analysis of actively controlled structures. IMAT is a system of computer programs which transfers Computer-Aided-Design (CAD) configurations, structural finite element models, material property and stress information, structural and rigid-body dynamic model information, and linear system matrices for control law formulation among various commercial applications programs through a common database. Although general in its formulation, IMAT was developed specifically to aid in the evaluation of the structures. A description of the IMAT system and results of an application of the system are given.

Cooper, Paul A.