Engineering Papers⌕ Search

Engineering topics

Sun, Kaichao

Publications and source records attributed to Sun, Kaichao.

Experimental demonstration of a data-driven control system for subcritical nuclear facility

Here this paper presents an experimental demonstration of a data-driven control system (DCS) designed for the MIT Graphite Exponential Pile (MGEP). The DCS aims to regulate the neutron flux profile such that symmetry is preserved. Neutron flux perturbations are introduced into the MGEP to test the DCS's capabilities by the movement of an initiating control rod (ICR). To realize this functionality, a control system that relies on an artificial neural network (ANN) was developed, and then demonstrated on the MGEP. A Helium-3 ( 3 He) neutron detector and dual control rods, including their moving mechanisms, were fabricated. The perturbed flux profile was monitored by the moving neutron detector. The prediction accuracy of the neural network (NN) was examined and the DCS response was presented. Our results show that neural network regression model trained by experimental data can achieve a prediction error of less than 2.5 cm with a 95% confidence interval. The demonstration experiment also shows that a perturbation of the ICR can be captured by the control system and flux symmetry can be maintained within 1% after the response of the responding control rod (RCR).

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Experimental validation of a high fidelity Monte Carlo neutron transport model of the MIT graphite exponential pile

High-fidelity modeling and simulation were performed for the MIT graphite exponential pile (MGEP) using Monte Carlo neutron transport codes OpenMC and MCNP, and the results were validated by experimental data. The MGEP is being used as the test bed for the design of an autonomous control system for the pile's neutron flux distribution. The main contribution of this work is to generate the training data sets of neutron flux distributions with different locations of control rods that perturb the neutron flux profiles. First, code -to-code cross verification between OpenMC and MCNP was performed to ensure consistency of the numerical modeling within statistical uncertainties. To validate the accuracy of this high-fidelity model, a series of neutron flux measurements were conducted using a Helium-3 (He-3) neutron detector on a mobile platform that is placed inside the pile. Second, the neutron flux profiles were measured in four vertical layers of interest, and compared to the corresponding simulation results. The comparison results shows that the root mean square error is less than 2.5% in the two upper layers, and less than 4.5% in all four measured layers. Here the results validated the accuracy of the modeling and simulation. Finally, the relative change of the neutron flux profiles from moving control rods was analyzed, which identified the layer that has the best sensitivity regarding the control rods movements. Thus, this work identified and provided training data sets of both simulated and experimental neutron flux profiles in the most sensitive layer, paving the path forward to the real-time experimental demonstration of the autonomous control system.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Tritium generation, release, and retention from in-core fluoride salt irradiations

Further understanding of tritium transport mechanisms in the combined molten fluoride salt and graphite environment is necessary for the design and licensing of a Fluoride-Salt-Cooled High-Temperature Reactor (FHR). The three in-core fluoride salt irradiations completed at the Massachusetts Institute of Technology Reactor (MITR) are a useful parallel for studying transport phenomena expected in a FHR environment. During the irradiations, evolution of tritium from the flibe salt was monitored and compared to the calculated total generation rate. A difference of 22 ± 10% between the integrated calculated tritium generation rate and the total release was measured for the third MITR irradiation (FS-3). The fraction of tritium which was not released from the salt could be explained by tritium retention in graphite. Additionally, for post irradiation examination, a thermal desorption furnace was used to heat nuclear graphite samples in order to release and measure retained tritium. The desorption analysis in this work utilized seven subsections of graphite from the second salt irradiation (FS-2); three from a disc of IG-110U and four from ARB matrix graphite. Observed desorption versus temperature as well as total tritium content in the samples after irradiation indicate that the graphites were not volumetrically saturated with tritium, but rather tritium retention was likely limited to the near-surface region. Measurements of the samples resulted in 2.90 ± 0.29 μCi/mm 2 of tritium retained by IG-110U and 1.83 ± 0.31 μCi/mm 2 for ARB during the 300 h FS-2 in-core irradiation. Based on the desorption measurements, the estimated total tritium retention in graphite from the FS-2 samples is consistent with the tritium release measurements from the FS-3 experiment.

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗

The effects of neutron and ionizing irradiation on the aqueous corrosion of SiC

Chemical vapor deposited (CVD) SiC and nuclear-grade SiC/SiC composite materials were exposed to light water reactor (LWR) conditions at the MIT Nuclear Reactor (MITR) here. Three sets of samples were exposed within flowing PWR-chemistry-coolant under either 1) neutron and ionizing irradiation with resulting radiolysis products, 2) radiolysis products without neutron flux, 3) loop coolant. Post-irradiation examination (PIE) exhibited an increase in corrosion from radiolysis products (particularly H 2 O 2 ), and potentially a further increase from radiation damage. For CVD SiC, regardless of exposure location, the in-situ observed corrosion rate was less than 1 µm per year, potentially within acceptable limits for LWR application.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Transitional cores and fuel cycle analyses in support of MIT reactor low enriched uranium fuel conversion

The Massachusetts Institute of Technology Reactor (MITR) is a research reactor in Cambridge, Massachusetts designed primarily for experiments using neutron beam and in-core irradiation facilities. At 6 MW, it delivers neutron flux and energy spectrum comparable to power light water reactors (LWRs) in a compact core using highly enriched uranium (HEU) fuel. In the framework of non-proliferation policy, research and test reactors have started a program to convert HEU fuel to low enriched uranium (LEU) fuel. A new type of LEU fuel based on a high density alloy of uranium and molybdenum (U-10Mo) is expected to allow conversion of U.S. high performance research reactors (USHPRRs) like the MITR. The Preliminary Safety Analysis Report (PSAR) for the MITR LEU conversion has been submitted and currently under review by the U.S. Nuclear Regulatory Commission (NRC). A transition core plan, from 22 fresh LEU fuel elements (i.e., beginning-of-life) gradually to 24 of them arranged in an equilibrium configuration, is expected to serve as an appendix chapter in the final SAR. The current study reported here presents the fuel cycle development, which eventually leads to the transition core plan. The results confirm the equilibrium state, where both the shim bank movement (i.e., core reactivity) as well as the content of fissile materials stabilize, can be achieved by fixed-pattern fuel management. Fission density has been evaluated for a number of fully discharged LEU fuel elements, using a best-estimate approach. The fuel cycle calculations also generate power profiles at each core state. A steady-state thermal-hydraulic safety analysis has thus been performed, where onset of nucleate boiling (ONB) is considered as the safety criterion. The results confirm significant margin to ONB at all analyzed transition and equilibrium fuel cycle states.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Thermal-hydraulic analyses of MIT reactor LEU transition cycles

The Massachusetts Institute of Technology Reactor (MITR) is a research reactor in Cambridge, Massachusetts designed primarily for experiments using neutron beam and in-core irradiation facilities. In the framework of non-proliferation policy, research and test reactors have started a program to convert highly enriched uranium (HEU) fuel to low-enriched uranium (LEU) fuel. A new type of LEU fuel based on a high-density alloy of uranium and molybdenum (U-10Mo) is expected to allow conversion. A transition core plan, from 22 fresh LEU fuel elements to 24 in an equilibrium state, is proposed. This study evaluates the thermal-hydraulic safety margins of each transition cycle and state (i.e. beginning, middle and end). The STAT7 and RELAP5 codes are used in the study. STAT7 provides an integrated platform for statistical propagation of uncertainties in determining steady-state thermal-hydraulic margins. A RELAP5 model was created to verify MITR's STAT7 model, and provide transient analyses. The steady-state analyses determined that, during the entire transition from a fresh to equilibrium core, the Limiting System Safety Settings (LSSS) has a 10.2% margin to the minimum power at which onset of nucleate boiling (ONB) is precluded at 3σ confidence. The loss of flow (LOF) transient, which is the most limiting anticipated transient for the MITR, was simulated. With a conservative initial state of the reactor (operating at μ + 3σ power level and LSSS mass flow rate), the maximum calculated centerline fuel temperature was 115 degrees C, which is a significantly lower value than the blistering limit of 350 degrees C. The cladding wall temperatures did not exceed the ONB temperature throughout the transient. Therefore, during LOF, no nucleate boiling is expected, precluding any critical heat flux trigger. Overall, this study indicates that the proposed LEU transition core specifications have significant margin to thermal-hydraulic limits, during steady-state operation and the LOF transient.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Computational and Experimental Benchmarking for Transient Fuel Testing

In 2018 the Transient Reactor Test (TREAT) Facility was restarted. This now-operational facility brings back world-class transient fuel testing capabilities to the U.S. Among a number of parallel efforts prior to the TREAT Facility’s restart a Department of Energy (DoE) Integrated Research Project (IRP) was funded for the purpose of benchmarking the TREAT with several goals in mind: To produce a comprehensive evaluation of existing TREAT Facility neutronics data using the next generation reactor core neutronics codes in accordance with established guidelines per the International Handbook of Evaluated Reactor Physics Benchmark Experiments (IRPhEP). To perform a benchmark using ready-use computational fluid dynamics tools against that of a historically collected sodium loop experiment collected in the TREAT. To design, develop and test a new experimental thermal hydraulic system of a representative TREAT Facility water flow loop. And benchmark the data collected against that produced via RELAP5-3D and TRACE. To develop a comprehensive instrumentation plan for the TREAT Facility by benchmarking performing of advanced in-pile instruments in the Massachusetts Institute of Technology Research Reactor (MITR) and the TREAT. The integrated team brought together collaborating members from three universities including Oregon State University (OSU), the University of Michigan (UM), and Massachusetts Institute of Technology (MIT); three national laboratories, Idaho National Laboratory, Argonne National Laboratory (ANL), and Oak Ridge National Laboratory (ORNL); and two industry partners, TerraPower (TP) and Harris Thermal Transfer Products (HTTP). A brief summary of accomplishments resulting from this IRP includes two filed patents, more than 40 conference papers, two published benchmark reports through IRPhEP, a new representative thermal hydraulic test facility alike the in-pile PWR water flow loop for TREAT and the first advanced instruments tested within the TREAT core upon its restart. The papers presented herein were developed and provide a summary of the significant technical accomplishments which align with the four project’s objectives. The collaborators has significant support from countless parties including the operational and technical staff at TREAT to ensure that their outcomes most impactfully aligned with program needs. Lastly the collaborators would like to acknowledge the fiscal support of the DoE’s Office of Nuclear Energy under work package identification number NU-15-OR-OSU- 0701-01. This report contains selected papers from the Computational and Experimental Benchmarking for Transient Fuel Testing Integrated Research Project.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

MITR RELAP5 Model Validations at Steady States and Transients

The Massachusetts Institute of Technology Reactor (MITR-II) is a 6 MW university research reactor designed primarily for experiments using neuron beams and in-core irradiation facilities, and education. The objective of this study is to validate the MITR RELAP5 model, which includes the reactor core, primary coolant loop, secondary coolant loop and heat exchanger models. Two sets of operational data were collected for validation. Steady-state data for 1 MW, 3 MW, 5.5 MW was obtained in the first test. The continuous startup transient data and the cooling tower outlet coolant temperature reduction obtained during the second test. The five steady-state conditions and two transient conditions were calculated by the RELAP5. The reactor power and cooling tower outlet temperature were used as boundary conditions while the reactor core inlet temperature and outlet temperature were calculated. A comparison was made between the modeling results and the temperature measurements. The results show that the MITR RELAP5 modeling results are in good agreement with measurement data for both steady-state and transient conditions.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

MIT reactor (MITR) driven subcritical facility for the fluoride-salt-cooled high-temperature reactor (FHR) - 18623

The Fluoride-salt-cooled High temperature Reactor (FHR) uses clean salt coolants, carbon-matrix coated-particle fuel similar to that used in High-temperature Gas-cooled Reactors (HTGRs) and can be coupled to a Nuclear Air-Brayton Combined Cycle (NACC). Recent assessments indicate favorable economics and safety characteristics, but no FHR has been built. The question is what experimental facilities should be constructed to reduce technical uncertainties before a decision to build a test/demonstration reactor? The MIT Reactor (MITR) design and license would allow the construction and operation of a subcritical facility with 700 deg. C salt circulating through multiple full-width partial-height fuel assemblies operating with a power density up to 30% of a commercial FHR. This option would allow hot systems testing as a major step toward building the test/demonstration reactor. Preliminary system design, power control options, testing capabilities, and key nuclear characteristics of such a reactor-driven subcritical facility are described. A method of deriving subcritical multiplicity using surface source has been proposed and verified in this study. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Benchmark Study of Infinite Lattice of Pebble Fuel within FLiBe Coolant for TMSR-SF1 Design

Solid Fueled Thorium Molten Salt Reactor (TMSR-SF1) is Chinese Fluoride-salt-cooled High Temperature Reactor (FHR) designed by the TMSR group. The construction of this test reactor is expected in the near years. Using TRISO particle based pebble fuel leads to various challenges in neutronics modeling, such as double heterogeneity effect, preserving exact number of particles, their random distributions in pebble, and etc. For the purpose of verifying the calculations, benchmark study of infinite lattice of pebble fuel within FLiBe coolant for the TMSR-SF1 design has been performed. Back-to-back comparisons have been made between TMSR and MIT researchers using different Monte-Carlo based codes. Very good agreements have been found and the results quantitatively evaluate the neutronic effect of various modeling approaches. In addition, sensitivity study has been carried out for the reference pebble-bed fuel lattice. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

A Machine Learning Based System Performance Prediction Model for Transportable FHR

A machine learning based system performance prediction model is currently created to support the development of autonomous control for small reactors, such as the Transportable Fluoride-salt-cooled High-temperature Reactor (TFHR), which has a 20 MWth compact core proposed by MIT for remote sites. The prediction model is constructed using support vector regression (SVR) with training data generated by RELAP5. A particle filtering framework is utilized to estimate and update model parameters with instrument measurements. Verifications of the prediction and filtering models have been carried out using TFHR reactivity insertion cases. Satisfactory performance in predicting the core behavior and in recognizing the inserted reactivity rate is concluded. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗