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Stewart, D. A.

Publications and source records attributed to Stewart, D. A..

36 records · Page 2

Results of a flight experiment on the catalytic efficiency of the Space Shuttle heat shield

An experiment was performed on the second Space Shuttle flight to verify data from arc-heated wind-tunnel tests indicating that the thermal protection tiles used on the Shuttle's surface are noncatalytic to the recombination of dissociated air. The experiment indicates that the tiles are indeed noncatalytic, and explains the lower than expected temperatures observed in the first two Shuttle flights. The data are reasonably well predicted with computations, using a chemically reactive boundary-layer code. The experimental setup and the computational analysis are described.

Rakich, J. V.↗

Adjustable high emittance gap filler

A flexible, adjustable refractory filler is disclosed for filling gaps between ceramic tiles forming the heat shield of a space shuttle vehicle, to protect its aluminum skin during atmospheric reentry. The easily installed and replaced filler consists essentially of a strip of ceramic cloth coated, at least along both its longitudinal edges with a room temperature vulcanizable silicone rubber compound with a high emittance colored pigment. The filler may have one or more layers as the gap width requires. Preferred materials are basket weave aluminoborosilicate cloth, and a rubber compounded with silicon tetraboride as the emittance agent and finely divided borosilicate glass containing about 7.5% B2O3 as high temperature binder. The filler cloth strip or tape is cut to proper width and length, inserted into the gap, and fastened with previously applied drops of silicone rubber adhesive.

Leiser, D. B.↗

Catalytic surface effects experiment on the Space Shuttle

A Space Shuttle experiment planned to measure the surface catalytic efficiency of the baseline high-temperature reusable surface insulation (HRSI) during earth entry is described. A spray-on overcoat, with high catalytic efficiency, will be used as a comparative basis for determining the HRSI surface catalytic efficiency through surface temperature measurement. Catalytic efficiency, as well as aerothermal response of the overcoat, was evaluated, using various models made of HRSI material in arc-plasma flow environments. Agreement is obtained between the measured and computed heating rise of the coated surfaces. Computed predictions for the flight case are presented.

Stewart, D. A.↗

Effect of radiant and convective heating on the optical and thermochemical properties of reusable surface insulation

A correlation between the morphology, chemistry, and optical properties of space shuttle candidate reusable surface insulation coatings were made to determine the proper test environment for flight evaluation studies. The optical properties (solar absorption coefficient and total hemispherical emittance) for each coating were obtained as a function of exposure to radiant and convectively heated environments since these parameters define the surface temperature of the material during flight. Results are presented which show these optical properties differ in the two environments and can be related to the coating's surface and bulk chemistry.

Stewart, D. A.↗

Cyclic arc plasma tests of RSI materials using a preheater

The results of a test program are reported in which a preheater was used with an arc plasma stream to study the thermal response of samples of candidate reusable surface insulation materials for the space shuttle. The preheater simulated the shuttle temperature history during the first and last portions of the test cycle, which could not be simulated by the air arc plasma flow. Pre- and post-test data taken for each of the materials included magnified views, optical properties, and chemical analyses. The test results indicate that the mullite base samples experience higher surface temperatures than the other materials at heating rates greater than 225 kw/sq m. The ceramic fibrous mullite and silica coatings show noncatalytic wall behavior. Internal temperature response data for the materials are compared and correlated with analytical predictions.

Stewart, D. A.↗

Chemical and morphological changes of reusable surface insulation coatings as a function of convectively heated cyclic testing

The effects of convective heating upon reusable surface insulation coatings were studied utilizing scanning electron microscopy, X-ray fluorescence, and X-ray diffraction. Samples of coated silica, mullite, and ceramic mullite fiber were cycled in an arc plasma stream up to 15 times for 15 minutes per cycle at surface temperatures simulating those on the space shuttle vehicle. The surfaces of ceramic mullite fiber and mullite coatings were roughened substantially by the convectively heated environment while the silica was significantly smoothed after testing. Scanning electron microscopy also showed surface cracking of varying degrees in all of the coatings. The surface chemistry of the coatings as examined by X-ray fluorescence revealed that significant changes in composition were occurring during cycling, particularly within the mullite coating.

Leiser, D. B.↗

Emittance of RSI Coatings Determined from Radiation Measurements in Arc Jet Tests

Simultaneous measurements were made on three surface insulation coatings for total surface radiation and radiation at discrete wavelengths between 0.88 and 4.5 microns. The mullite coating radiated all the applied heat at convective heat rates of 204 and 295 kw/sq m. Radiation from the ceramic mullite fiber coating was 170 kw/sq m at a heat rate of 454 kw/sq m. Effective total emissivity and spectral emissivity values were evaluated; all three coatings were significantly non-grey. Effective total emissivity values were 0.79 for mullite, 0.50 for ceramic mullite fiber, and 0.78 for silica composite.

Wakefield, R. M.↗

Hypersonic rarefied flow over sharp slender cones

Drag, heat transfer, and number flux were measured on sharp cones in the near free, molecule flow regime, and the results were compared with available Monte Carlo calculations. In general, the calculations predicted the magnitude of the data; however, the heat transfer and drag increased with increasing Knudsen number at a faster rate than predicted. Also the drag coefficients measured for the slender cones at high Knudsen number were higher than predicted for free molecule flow. These disagreements between theory and experiment could possibly be attributed to the simplicity of the surface interaction laws assumed in the theory. Reynolds analogy factors obtained from the experimental measurements agreed with free-molecule values and also with that obtained by the Monte Carlo technique.

Kussoy, M. I.↗