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Sorathia, U. A. K.

Publications and source records attributed to Sorathia, U. A. K..

Blowing Agents for Fabrication of Polyimide Foams

Polyimide resin can be foamed by agent generated within matrix of powder precursor. Blowing agent is mixture of water and methanol that are byproducts of condensation/polymerization reaction in resin. Expansion of these two compounds produces cellular foam structure that is flexible and resilient but that tends to have very-fine cellular structure. More open structure with lower density can be attained by modifying mechanism of foam formation. Foams have applications as fillers for seat cushions, wall panels, floor sheets, and thermal and acoustical insulation.

Gagliani, J.↗

Formulation and characterization of polyimide resilient foams of various densities for aircraft seating applications

Light weight, heat and fire resistant low smoke generating polyimide foams are developed for aircraft seating applications. The material is upgraded and classified into groups for fabrication of cushions possessing acceptable comfort properties. Refinement and selection of foaming processes using a variety of previously developd foaming techniques and definition of property relationships to arrive at the selection and classfication of polyimide foams into five groups in accordance with predetermined ILD values are emphasized.

Gagliani, J.↗

Modified fire-resistant foams forseat cushions

Modified polyimide-polymer resins are precursors for new family of resilient fire-resistant foams. Terpolyimide foams containing long-chain aliphatic diamines withstand 50,000 cycles of compression over a 200 pound load - an equivalent of 3 years of continuous use as seat cushion filler.

Gagliani, J.↗

One-step microwave foaming and curing

Process that combines microwave foaming and curing of polyimide precursors in single step produces fire-resistant foam slabs of much larger volume than has previously been possible. By adding selected conductive fillers to powder precursors and by using high-power microwave oven, foam slabs with dimensions in excess of 61 by 61 by 7.6 cm are made. Typical foaming and curing and curing time is 35 minutes in microwave oven with additional 1 to 2 hour postcure in conventional oven.

Gagliani, J.↗

Rigid fire-resistant foams for walls and floors

Previous techniques for fabricating rigid fire-resistant polyimide foams by compressing already-foamed precursor have been supplanted by one-step constrained-rise process. Precursor mixed with reinforcing fillers is placed between rigid substrates that constrain expansion of foam as it is heated by microwave energy. Process works for both liquid and powder precursors and can also be adapted to attach woven fiberglass skins at same time prcursor is being foamed.

Gagliani, J.↗

Development of fire-resistant, low smoke generating, thermally stable end items for aircraft and spacecraft

Materials were developed to improve aircraft interior materials by modifying existing polymer structures, refining the process parameters, and by the use of mechanical configurations designed to overcome specific deficiencies. The optimization, selection, and fabrication of five fire resistant, low smoke emitting open cell foams are described for five different types of aircraft cabin structures. These include: resilient foams, laminate floor and wall paneling, thermal/acoustical insulation, molded shapes, and coated fabrics. All five have been produced from essentially the same polyimide precursor and have resulted in significant benefits from transfer of technology between the various tasks.

Gagliani, J.↗