Engineering Papers⌕ Search

Engineering topics

Shen, Bo

Publications and source records attributed to Shen, Bo.

At least 163 records · Page 9

Max Tech Efficiency Electric HPWH with low-GWP Halogenated Refrigerant

A scoping-level analysis was conducted to determine the maximum performance of an electric heat pump water heater (HPWH) with low GWP refrigerants (hydroflouroolefins (HFO), hydrofluorocarbons (HFC), and blends). A baseline heat pump water heater (GE GeoSpring) deploying R-134a was analyzed first using the DOE/ORNL Heat Pump Design Model (HPDM) modeling tool. The model was calibrated using experimental data to match the water temperature stratification in tank, first hour rating, energy factor and coefficient of performance. A CFD modeling tool was used to further refine the HPDM tank model. After calibration, the model was used to simulate the performance of alternative refrigerants. The parametric analysis concluded that by appropriate selection of equipment size and condenser tube wrap configuration the overall performance of emerging low GWP refrigerants for HPWH application not only exceed the Energy Star Energy Factor criteria i.e. 2.20, but is also comparable to some of the most efficient products in the market.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

FY 17 Q1 Commercial integrated heat pump with thermal storage milestone report

The commercial integrated heat pump with thermal storage (AS-IHP) offers significant energy saving over a baseline heat pump with electric water heater. The saving potential is maximized when the AS-IHP serves coincident high water heating and high space cooling demands. A previous energy performance analysis showed that the AS-IHP provides the highest benefit in the hot-humid and hot-dry/mixed dry climate regions. Analysis of technical potential energy savings for these climate zones based on the BTO Market calculator indicated that the following commercial building market segments had the highest water heating loads relative to space cooling and heating loads education, food service, health care, lodging, and mercantile/service. In this study, we focused on these building types to conservatively estimate the market potential of the AS-IHP. Our analysis estimates maximum annual shipments of ~522,000 units assuming 100% of the total market is captured. An early replacement market based on replacement of systems in target buildings between 15 and 35 years old was estimated at ~136,000 units. Technical potential energy savings are estimated at ~0.27 quad based on the maximum market estimate, equivalent to ~13.9 MM Ton CO2 emissions reduction.

42 ENGINEERING↗

Gas Engine-Driven Heat Pump with Desiccant Dehumidification

About 40% of total U.S. energy consumption was consumed in residential and commercial buildings. Improved air-conditioning technology has by far the greatest potential impact on the electric industry compared to any other technology that uses electricity. This paper describes the development of an innovative natural gas, propane, LNG or bio-gas IC engine-driven heat pump (GHP) with desiccant dehumidification (GHP/DD). This integrated system has higher overall efficiencies than conventional equipment for space cooling, addresses both new and existing commercial buildings, and more effectively controls humidity in humid areas. Waste heat is recovered from the GHP to provide energy for regenerating the desiccant wheel and to augment heating capacity and efficiency. By combining the two technologies, an overall source COP of greater that 1.5 (hot, humid case) can be achieved by utilizing waste heat from the engine to reduce the overall energy required to regenerate the desiccant. Moreover, system modeling results show that the sensible heat ratio (SHR- sensible heat ratio) can be lowered to less 60% in a dedicated outdoor air system application with hot, humid cases.

dessicant coupled air conditioning system↗

Potential Alternative Lower Global Warming Refrigerants for Air Conditioning in Hot Climates

The earth continues to see record increase in temperatures and extreme weather conditions that is largely driven by anthropogenic emissions of warming gases such as carbon dioxide and other more potent greenhouse gases such as refrigerants. The cooperation of 188 countries in the Conference of the Parties in Paris 2015 (COP21) resulted in an agreement aimed to achieve a legally binding and universal agreement on climate, with the aim of keeping global warming below 2 C. A global phasedown of hydrofluorocarbons (HFCs) can prevent 0.5 C of warming by 2100. However, most of the countries in hot climates are considered as developing countries and as such are still using R-22 (a Hydrochlorofluorocarbon (HCFC)) as the baseline refrigerant and are currently undergoing a phase-out of R-22 which is controlled by current Montreal Protocol to R-410A and other HFC based refrigerants. These HFCs have significantly high Global Warming Potential (GWP) and might not perform as well as R-22 at high ambient temperature conditions. In this paper we present recent results on evaluating the performance of alternative lower GWP refrigerants for R-22 and R-410A for small residential mini-split air conditioners and large commercial packaged units. Results showed that several of the alternatives would provide adequate replacement for R-22 with minor system modification. For the R-410A system, results showed that some of the alternatives were almost drop-in ready with benefit in efficiency and/or capacity. One of the most promising alternatives for R-22 mini-split unit is propane (R-290) as it offers higher efficiency; however it requires compressor and some other minor system modification to maintain capacity and minimize flammability risk. Between the R-410A alternatives, R-32 appears to have a competitive advantage; however at the cost of higher compressor discharge temperature. With respect to the hydrofluoroolefin (HFO) blends, there existed a tradeoff in performance and system design. It was noticed that higher glide refrigerants benefited the most from operating in the larger packaged unit with an evaporator in a multi-row counter-cross configuration. This study suggests that there is a strong potential for using lower GWP refrigerants to design and operate more efficient air conditioning systems in hot climates.

Alternative Refrigerants↗

Performance Optimization of Alternative Lower Global Warming Potential Refrigerants in Mini-Split Room Air Conditioners

Oak Ridge National laboratory (ORNL) recently conducted extensive laboratory, drop-in investigations for lower Global Warming Potential (GWP) refrigerants to replace R-22 and R-410A. ORNL studied propane, DR-3, ARM-20B, N-20B and R-444B as lower GWP refrigerant replacement for R-22 in a mini-split room air conditioner (RAC) originally designed for R-22; and, R-32, DR-55, ARM-71A, and L41-2, in a mini-split RAC designed for R-410A. We obtained laboratory testing results with very good energy balance and nominal measurement uncertainty. Drop-in studies are not enough to judge the overall performance of the alternative refrigerants since their thermodynamic and transport properties might favor different heat exchanger configurations, e.g. cross-flow, counter flow, etc. This study compares optimized performances of individual refrigerants using a physics-based system model tools. The DOE/ORNL Heat Pump Design Model (HPDM) was used to model the mini-split RACs by inputting detailed heat exchangers geometries, compressor displacement and efficiencies as well as other relevant system components. The RAC models were calibrated against the lab data for each individual refrigerant. The calibrated models were then used to conduct a design optimization for the cooling performance by varying the compressor displacement to match the required capacity, and changing the number of circuits, refrigerant flow direction, tube diameters, air flow rates in the condenser and evaporator at 100% and 50% cooling capacities. This paper compares the optimized performance results for all alternative refrigerants and highlights best candidates for R-22 and R-410A replacement.

GWP↗

Field Investigation of an Air-Source Cold Climate Heat Pump

In the U.S., there are approximately 2.6 million dwellings that use electricity for heating in cold and very cold regions with an annual energy consumption of 0.16 quads (0.17 EJ). A high performance cold climate heat pump (CCHP) would result in significant savings over current technologies (greater than 60% compared to electric resistance heating). We developed an air-source cold climate heat pump, which uses tandem compressors, with a single compressor rated for the building design cooling load, and running two compressors to provide, at -13 F (-25 C), 75% of rated heating capacity. The tandem compressors were optimized for heating operation and are able to tolerate discharge temperatures up to 280 F (138 C). A field investigation was conducted in the winter of 2015, in an occupied home in Ohio, USA. During the heating season, the seasonal COP was measured at 3.16, and the heat pump was able to operate down to -13 F (-25 C) and eliminate resistance heat use. The heat pump maintained an acceptable comfort level throughout the heating season. In comparison to a previous single-speed heat pump in the home, the CCHP demonstrated more than 40% energy savings in the peak heating load month. This paper illustrates the measured field performance, including compressor run time, frost/defrosting operations, distributions of building heating load and capacity delivery, comfort level, field measured COPs, etc.

Cold Climate Heat Pump↗

European Regional Climate Zone Modeling of a Commercial Absorption Heat Pump Hot Water Heater

High efficiency gas-burning hot water heating takes advantage of a condensing heat exchanger to deliver improved combustion efficiency over a standard non-condensing configuration. The water heating is always lower than the gas heating value. In contrast, Gas Absorption Heat Pump (GAHP) hot water heating combines the efficiency of gas burning with the performance increase from a heat pump to offer significant gas energy savings. An ammonia-water system also has the advantage of zero Ozone Depletion Potential and low Global Warming Potential. In comparison with air source electric heat pumps, the absorption system can maintain higher coefficients of performance in colder climates. In this work, a GAHP commercial water heating system was compared to a condensing gas storage system for a range of locations and climate zones across Europe. The thermodynamic performance map of a single effect ammonia-water absorption system was used in a building energy modeling software that could also incorporate the changing ambient air temperature and water mains temperature for a specific location, as well as a full-service restaurant water draw pattern.

Sharma, Vishaldeep↗

What China can learn from international policy experiences to improve industrial energy efficiency and reduce CO 2 emissions?

China’s industrial sector dominates the country’s total energy consumption and energy efficiency in the industry sector is crucial to help China reach its energy and CO 2 emissions reduction goals. There are many energy efficiency policies in China, but the motivation and willingness of enterprises to improve energy efficiency has weakened. This report first identifies barriers that enterprises face to be self-motivated to implement energy efficiency measures. Then, this report reviews international policies and programs to improve energy efficiency and evaluates how these policies helped to address the identified barriers. Lastly, this report draws conclusions and provides recommendations to China in developing policies and programs to motivate enterprises to improve energy efficiency.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

Model validations for low-global warming potential refrigerants in mini-split air-conditioning units

To identify low GWP (global warming potential) refrigerants to replace R-22 and R-410A, extensive experimental evaluations were conducted for multiple candidates of refrigerant at the standard test conditions and at high-ambient conditions with outdoor temperature varying from 27.8 C to 55.0 C.. In the study, R-22 was compared to propane (R-290), DR-3, ARM-20B, N-20B and R-444B in a mini-split air conditioning unit originally designed for R-22; R-410A was compared to R-32, DR-55, ARM-71A, L41-2 (R-447A) in a mini-split unit designed for R-410A. To reveal physics behind the measured performance results, thermodynamic properties of the alternative refrigerants were analysed. In addition, the experimental data was used to calibrate a physics-based equipment model, i.e. ORNL Heat Pump Design Model (HPDM). The calibrated model translated the experimental results to key calculated parameters, i.e. compressor efficiencies, refrigerant side two-phase heat transfer coefficients, corresponding to each refrigerant. As a result, these calculated values provide scientific insights on the performance of the alternative refrigerants and are useful for other applications beyond mini-split air conditioning units.

54 ENVIRONMENTAL SCIENCES↗

Alternative Refrigerant Evaluation for High-Ambient-Temperature Environments: R-22 and R-410A Alternatives for Rooftop Air Conditioners

The Oak Ridge National Laboratory (ORNL) High-Ambient-Temperature Evaluation Program for Low-Global Warming Potential (Low-GWP) Refrigerants aims to develop an understanding of the performance of low-GWP alternative refrigerants relative to hydrochlorofluorocarbon (HCFC) and hydrofluorocarbon (HFC) refrigerants in packaged or Rooftop Unit (RTU) air conditioners under high-ambient-temperature conditions. This final report describes the parties involved, the alternative refrigerants selection process, the test procedures, and the final results.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

Positive temperature coefficient of photovoltaic efficiency in solar cells based on InGaN/GaN MQWs

We report a 23.4% improvement of conversion efficiency in solar cells based on InGaN/GaN multiple quantum wells by using a patterned sapphire substrate in the fabrication process. The efficiency enhancement is due to the improvement of the crystalline quality, as proven by the reduction of the threading dislocation density. More importantly, the better crystalline quality leads to a positive photovoltaic efficiency temperature coefficient up to 423 K, which shows the property and advantage of wide gap semiconductors like InGaN, signifying the potential of III-nitride based solar cells for high temperature and concentrating solar power applications.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗

Revised Heating Load Line Analysis: Addendum to ORNL/TM-2015/281

The original heating load line analysis of ORNL TM-2015/281 was modified to incorporate two adjustments of (1) removing mechanical ventilation and (2) resizing the heat pump units based on new criteria. This resulted in a lowering of the HLL slope factor from the originally rounded 1.3 level to 1.15 in DOE Region IV and V while leaving unchanged the zero-load ambient at a rounded value of 55 F. For the other four DOE regions, the zero-load ambients dropped by 1 to 2 F from those found earlier and the rounded HLL slope factors ranged from 1.05 to 1.3. The average rounded HLL slope factor over all six DOE regions is 1.15. Effects of the revised slope factor on rated HSPFs (Region IV) for single- and two-capacity units dropped from 16% in the original work to 12.6% in this report. For VS units, the HSPF reductions of 14 to 25% in the original report were lowered to a range of 9 to 21%. As in the original report, for VS units that do not limit minimum speed operation below 47 F ambient, the average HSPF reduction for the cases evaluated is approximately the same as for single- and two-capacity units. For VS units that do limit minimum speed operation below 47 F ambient, the lower 1.15 slope factor of this report generally results in small overpredictions of rated HSPF by 1 to 3% compared to functional HSPF. An exception is minimum-speed-limited VS units where the minimum speed COP at 47 F is higher than that at 62 F; one such unit was found to have an HSPF overprediction of over 14% with the 1.15 HLL slope factor level. For such VS exception cases, a default HSPF penalty should be considered. For the more typical VS units that limit minimum speed operation, use of a 1.15 slope factor for rated HSPF was found to still acceptably limit the HSPF error. If slope factors lower than 1.15 are used for HSPF ratings, some means should be considered to appropriately derate the HSPFs for VS units which limit minimum speed operation below 47 F ambient.

42 ENGINEERING↗

EnergyPlus Air Source Integrated Heat Pump Model

This report summarizes the development of the EnergyPlus air-source integrated heat pump model. It introduces its physics, sub-models, working modes, and control logic. In addition, inputs and outputs of the new model are described, and input data file (IDF) examples are given.

42 ENGINEERING↗

Spatial identification of traps in AlGaN/GaN heterostructures by the combination of lateral and vertical electrical stress measurements

We present a methodology and the corresponding experimental results to identify the exact location of the traps that induce hot electron trapping in AlGaN/GaN heterostructures grown on Si substrates. The methodology is based on a combination of lateral and vertical electrical stress measurements employing three ohmic terminals on the test sample structure with different GaN buffer designs. By monitoring the evolution of the lateral current during lateral as well as vertical stress application, we investigate the trapping/detrapping behaviors of the hot electrons and identify that the traps correlated with current degradation are in fact located in the GaN buffer layers. The trap activation energies (0.38–0.39 eV and 0.57–0.59 eV) extracted from either lateral or vertical stress measurements are in good agreement with each other, also confirming the identification. By further comparing the trapping behaviors in two samples with different growth conditions of an unintentionally doped GaN layer, we conclude that the traps are most likely in the unintentionally doped GaN layer but of different origins. It is suggested that the 0.38–0.39 eV trap is related to residual carbon incorporation while the 0.57–0.59 eV trap is correlated with native defects or complexes.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗

Cold Climate Heat Pumps Using Tandem Compressors

In cold climate zones, e.g. ASHRAE climate regions IV and V, conventional electric air-source heat pumps (ASHP) do not work well, due to high compressor discharge temperatures, large pressure ratios and inadequate heating capacities at low ambient temperatures. Consequently, significant use of auxiliary strip heating is required to meet the building heating load. We introduce innovative ASHP technologies as part of continuing efforts to eliminate auxiliary strip heat use and maximize heating COP with acceptable cost-effectiveness and reliability. These innovative ASHP were developed using tandem compressors, which are capable of augmenting heating capacity at low temperatures and maintain superior part-load operation efficiency at moderate temperatures. Two options of tandem compressors were studied; the first employs two identical, single-speed compressors, and the second employs two identical, vapor-injection compressors. The investigations were based on system modeling and laboratory evaluation. Both designs have successfully met the performance criteria. Laboratory evaluation showed that the tandem, single-speed compressor ASHP system is able to achieve heating COP = 4.2 at 47 F (8.3 C), COP = 2.9 at 17 F (-8.3 C), and 76% rated capacity and COP = 1.9 at -13 F (-25 C). This yields a HSPF = 11.0 (per AHRI 210/240). The tandem, vapor-injection ASHP is able to reach heating COP = 4.4 at 47 F, COP = 3.1 at 17 F, and 88% rated capacity and COP = 2.0 at -13 F. This yields a HSPF = 12.0. The system modeling and further laboratory evaluation are presented in the paper.

Shen, Bo↗