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Scialdone, J. J.

Publications and source records attributed to Scialdone, J. J..

At least 19 records

Thermal conductance of two interface materials and their applications in space systems

Two polymeric materials, the Cho-Therm 1671 elastomer and the CV-2946 conductive RTV silicone, have been evaluated. Tests were conducted in vacuum and in air, for many clamping pressures, power densities, and as a function of time. Results obtained show that the CV-2946 thermal conductance after 24 hour in vacuum is 0.62 W/sq cm C(4W/sq in C) when clamped with an average pressure of about 350 psi. The maximum conductance of Cho-Therm 1671 is 4.3 W/sq in C at the clamping pressure about 200 psi. After 72 h in vacuum, the conductance reaches a steady 3.4 W/sq in C, independent of clamping pressure. It is concluded that the tightly bolted, torqued fixtures do not buckle or distort and provide an optimum thermal conductance. The fixtures simulating an actual spacecraft configuration suffered severe bowing and separating, which caused considerable degradation of conductance values.

Scialdone, J. J.↗

Thermal conductance of two interface materials and their applications in space systems

The temperature control of spacecraft and instrument systems and subsystems requires heat transfer interface materials that possess good thermal and structural characteristics, among other properties, to respond to the vacuum environment of space. These materials must be easy to apply to, and remove from, the surfaces where they are applied, and must be able to withstand power dissipation extremes, and be used for different clamping configurations and pressures. Silicone based greases, used in the past, tend to migrate and to contaminate nearby surfaces. Bare metal to metal contact offers low thermal conductance and difficulties in estimating the actual heat transfer. Several polymeric materials containing different thermal conductive compounds and structural reinforcements were prepared to overcome grease and metal problems. Two polymeric materials were evaluated: Cho-Therm 1671 elastomer; and the CV-2946, a conductive RTV silicone. Tests were done to learn more about these products. Results indicate that the tightly bolted, torqued fixtures did not buckle or distort, and provided optimum thermal conductance. Fixtures simulating actual spacecraft configuration suffered bowing and separating.

Scialdone, J. J.↗

Particulate contaminant relocation during shuttle ascent

The dislodgement, venting, and redeposition of particles on a surface in the shuttle bay by the vibroacoustic, gravitational, and aerodynamic forces present during shuttle ascent have been investigated. The particles of different sizes which are displaced, vented, and redistributed have been calculated; and an estimate of the increased number of particles on certain surfaces and the decrease on others has been indicated. The average sizes, velocities, and length of time for certain particles to leave the bay following initial shuttle doors opening and thermal tests have been calculated based on indirect data obtained during several shuttle flights. Suggestions for future measurements and observations to characterize the particulate environment and the techniques to limit the in-orbit particulate contamination of surfaces and environment have been offered.

Scialdone, J. J.↗

Screening and tests of materials for space applications

The outgassing properties of materials and other considerations on materials acceptance for space applications are discussed. The uses of the outgassing data for the evaluation of important performance characteristics of a space system are indicated. The deficiencies and advantages of the ASTM-E595-77 test method and materials acceptance criteria are discussed. Also discussed are the advantages for the selection of the materials and the uses of the data provided by the long-term measurements of the outgassing rates and surface re-emission of materials. The paper concludes that the results of the ASTM method with additional derived data on the material properties can be used for the initial evaluation of a space system's characteristics. Materials data on outgassing and re-emission rates at various temperatures obtained from the more expensive, long-term QCM and TGA measurements should be obtained when a detailed analysis of a system is suggested based on the various considerations discussed in the paper.

Scialdone, J. J.↗

An estimate of the outgassing of space payloads, their internal pressures, contaminations and gaseous influences on the environment

Experimentally measured outgassing as a function of time is presented for 14 space systems including several spacecraft instruments, spacecraft, the shuttle bay, and a spent solid fuel motor. The weights, volumes, and some of the scientific functions of the instruments involved are indicated. The methods used to obtain the data are briefly described. General indications on how to use the data to obtain the internal pressure versus time for a payload, its self-contamination, the gaseous flow in its vicinity, the column densities in its field of view, and other environmental parameters which are dependent on the outgassing of a payload are provided.

Scialdone, J. J.↗

Shuttle measured contaminant environment and modeling for payloads. Preliminary assessment of the space telescope environment in the shuttle bay

A baseline gaseous and particulate environment of the Shuttle bay was developed based on the various measurements which were made during the first four flights of the Shuttle. The environment is described by the time dependent pressure, density, scattered molecular fluxes, the column densities and including the transient effects of water dumps, engine firings and opening and closing of the bay doors. The particulate conditions in the ambient and on surfaces were predicted as a function of the mission time based on the available data. This basic Shuttle environment when combined with the outgassing and the particulate contributions of the payloads, can provide a description of the environment of a payload in the Shuttle bay. As an example of this application, the environment of the Space Telescope in the bay, which may be representative of the environment of several payloads, was derived. Among the many findings obtained in the process of modeling the environment, one is that the payloads environment in the bay is not substantially different or more objectionable than the self-generated environment of a large payload or spacecraft. It is, however, more severe during ground facilities operations, the first 15 to 20 hours of the flight, during and for a short period after ater was dumped overboard, and the reaction control engines are being fired.

Scialdone, J. J.↗

Abatement of gaseous and particulate contamination in a space instrument

Methods to prevent the ingestion of external contaminants into the instrument and to limit the effect of the self-generated contaminants during ground, launch, orbiting and landing phases of flight were investigated. It is proposed that a positive pressure and purging flow of clean gas inside the instrument be maintained while on the ground, during launch, and for a period of time in orbit. The pressure to be maintained and the required purging flow are examined in terms of the effectiveness in preventing gaseous and particulate contaminants ingestion and the abatement of the self-generated contaminants. Considerations have been given to the venting requirements for the structural integrity of the instrument during launch, the limitations on the volume and the pressure of the purging gas to be carried along in orbit, and the required venting area is established based on the internal volume of the instrument, the allowable pressure differential, and the rate of external pressure change during launch. Previously announced in STAR as N83-23350

Scialdone, J. J.↗

Abatement of gaseous and particulate contamination in a space instrument application to a solar telescope

Methods to prevent the ingestion of external contaminants into the instrument and to limit the effect of the self-generated contaminants during ground, launch, orbiting and landing phases of flight were investigated. It is proposed that a positive pressure and purging flow of clean gas inside the instrument be maintained while on the ground, during launch, and for a period of time in orbit. The pressure to be maintained and the required purging flow are examined in terms of the effectiveness in preventing gaseous and particulate contaminants ingestion and the abatement of the self-generated contaminants. Considerations have been given to the venting requirements for the structural integrity of the instrument during launch, the limitations on the volume and the pressure of the purging gas to be carried along in orbit, and the required venting area is established based on the internal volume of the instrument, the allowable pressure differential, and the rate of external pressure change during launch.

Scialdone, J. J.↗

A preliminary assessment of the self-induced environment and contamination of the Space Telescope

Preliminary estimates for the internal pressures and surface contamination of the Space Telescope were made. The calculations for the transient pressures in the aft-shroud and telescope compartments considered two large communicating volumes that contain gaseous sources and sinks. The outgassing sources in the aft shroud consist of several scientific instruments, paints, insulations, and graphite-epoxy structures. With the exception of the instruments, these sources also exist in the telescope compartment. the outgassing functions were generated from ample test results at various temperatures and from internal pressure measurements in a vacuum test of one of the instruments. The venting occurs through combinations of series and parallel passages in both compartments. The calculated time constant of the two volumes and their respective passages, with the telescope protective door closed, is a few seconds, which is slightly less than that of the shuttle bay volume with the bay doors closed. With the telescope door closed, the pressures in the two compartments should decay to about 1OE-5 torr in about 200 hours. The contaminant deposits were assessed on the basis of expected partial pressures of the contaminant fraction of the outgassing. These pressures and the activation energies of the source materials were used to calculate the adsorbed and condensed deposits on the surfaces as a function of time.

Scialdone, J. J.↗

Characterization of the outgassing of spacecraft materials

Equations which describe material outgassing in spaceflight conditions are integrated over temperatures up to 125 C and with outgassing kinetic energies up to 40 kcal/mole. The outgassing rate is noted to be formulated as an expression of sublimation and evaporation, and can be a function of the materials of the outgassing process. The predicted mass loss rates for various materials are compared with mass loss rates from materials with known activation energies, e.g., silicone and solar panel samples, held at different temperatures and for varying time lengths. The comparisons are made for first order and more complex outgassing kinetics. The technique is concluded to be useful for a quick characterization of candidate materials for spaceflight considerations when contamination is a significant factor.

Scialdone, J. J.↗

Assessment of shuttle payloads gaseous environment contamination and its control

A prediction is given of the in-orbit gaseous environment and the contamination it could produce on cryogenic and room temperature surfaces of payloads in the shuttle bay. The time varying environment was obtained by the superposition of the calculated shuttle environment for a discrete time and payload induced environments measured in large space chambers. Representative contaminant surface accretions were calculated for flights 1 week and 1 month long for payloads having the largest source of outgassing and an orbit of 200 km. A number of calculations were based on the magnitude of the sources, the molecular natures, the decay rate with time, the sticking coefficients, the view factors, and the temperatures of the surfaces being contaminated. Significant results are reported.

Scialdone, J. J.↗

Water-vapor pressure control in a volume

The variation with time of the partial pressure of water in a volume that has openings to the outside environment and includes vapor sources was evaluated as a function of the purging flow and its vapor content. Experimental tests to estimate the diffusion of ambient humidity through openings and to validate calculated results were included. The purging flows required to produce and maintain a certain humidity in shipping containers, storage rooms, and clean rooms can be estimated with the relationship developed here. These purging flows are necessary to prevent the contamination, degradation, and other effects of water vapor on the systems inside these volumes.

Scialdone, J. J.↗

Comparison of satellite self-contamination experiments and scattering return flux calculations

Gaseous emissions from a spacecraft modify the orbital environment and degrade the observations of distant radiation sources. These emissions also provide contamination fluxes induced by self-scattering and scattering with ambient particles. Experiments were carried out on the orbiting Atmosphere Explorer D satellite (AE-D) to verify the calculated return fluxes of a neon source. Known rates of neon were emitted in the direction of the velocity vector on command from the MRMU (molecular return measurement unit). At 250 km the neutral mass spectrometer indicated a total neon return flux of 0.0246 times the emitted flux. The calculated fraction was 0.0123, including 0.00914 for the ambient scatter and 0.00354 for the altitude-independent self-scatter. The pressure gages indicated pressures less than 7 microtorr at altitudes from 161 to 210 km. The maximum pressure for the 161-km orbit was calculated as 0.74 microtorr.

Scialdone, J. J.↗

Correlation of self-contamination experiments in orbit and scattering return flux calculations

Gaseous emissions from a spacecraft modify the orbital environment degrade the observations of distant radiation sources, and provide contamination fluxes induced by self-scattering and scattering with ambient particles. Experiments were carried out on the orbiting Atmospheric Explorer-D satellite (AE-D) to verify the calculated return fluxes of a neon source. Known rates of neon were emitted in the direction of the velocity on command to the Molecular Return Measurement Unit (MRMU). At 250 km, the neutral mass spectrometer indicated a total neon return flux of .0246 times the emitted flux. The calculated fraction was .0123, including .00354 for the ambient scatter and .00354 for the altitude independent self-scatter. The pressure gages indicated return pressure less than .000933Pa .000007 at altitudes from 161 to 210 km. The maximum return pressure for 161-km orbit was calculated as 7.3 x 10-7 including a self scattering contribution of .000024 Pa .000000018.

Scialdone, J. J.↗

Estimation of outgassing from an expended apogee motor and its effects on spacecraft surfaces

An experimental and theoretical investigation was carried out to evaluate the degradation of the solar cells and other sensitive surfaces of a spacecraft, resulting from the molecular outgassing of an expended solid propellant apogee motor. The motor, following its burnout, is retained by the spacecraft and is a source of gases and particulates which will be released mainly by the unburned propellant-to-casing insulation. The deployment of the solar array within a few minutes after the motor burn results in the interception and reflection to the surfaces of the spacecraft of the molecular outgassing and particulates. Various methods, based on some experimental data, were used to analytically assess the magnitude of the outgassing from the engine.

Scialdone, J. J.↗

An equivalent energy for the outgassing of space materials

Materials for space applications must have low outgassing rates at normal operating temperatures, and the outgassing products should include a minimum of condensables at the temperatures of nearby surfaces. A screening method, developed several years ago and used at many space laboratories, consists of holding a material sample at 398 K (125 C) for 24 hours and measuring its percentage total mass loss (TML) and the percentage volatile condensable mass (VCM) accreted on a 298-K (25-C) collector. In general, the material is acceptable if the TML is less than 1 percent and the VCM is less than 0.1 percent. An analysis of the test and its results is presented.

Scialdone, J. J.↗

The parameters of a VCM test for the selection of space materials

Materials for space applications must have low outgassing rates at normal operating temperatures and the outgassing products should include a minimum of condensables at the temperatures of nearby surfaces. A screening method, developed years ago, consists of holding a material sample at 398 K (125 C) for 24 hours and measuring its percentage total mass loss (TML) and the percentage volatile condensable mass (VCM) accreted on a 298 K (25 C) collector. In general, the material is acceptable if the TML is less than 1 percent and the VCM is less than 0.1 percent. This paper presents an analysis of the test and its results. It shows that the results of TML and VCM can be used to provide data on outgassing rates and to derive an 'equivalent activation energy' for the material. The energy variables are needed for the calculation of pressure in compartments, the molecular contamination of critical surfaces, and other problems in molecular flow and surface physics. The analysis points out the criticality of the test and its limits with regards to the detection of condensables from certain materials.

Scialdone, J. J.↗