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Reardon, John

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Illinois Basin Carbon Ore, Rare Earth, and Critical Minerals (IB-CORE-CM) Initiative (Final Report (Redacted)(Public))

Final Report; Illinois Basin - Carbon Ore, Rare Earth and Critical Mineral (IB-CORE-CM) project team has conducted a comprehensive basin-wide assessment of CORE-CM presence in coal, coal-based, and waste stream resources, as well as a thorough examination of mining practices, separation technologies, and the local infrastructure necessary for producing and providing the needed CORE-CM resources for U.S. industry. This final report details the research, methods, and results of the project.

01 COAL, LIGNITE, AND PEAT↗

Novel Flow Sheet for Low Energy CO 2 Capture Enabled by Biocatalyst Delivery System

This report documents a preliminary Techno-Economic Assessment (TEA) for processes utilizing Akermin’s second generation biocatalyst delivery system to enhance AKM24, a non- volatile salt solution for CO 2 capture. Biocatalyst enhanced AKM24 offers the potential to reduce the cost of CO 2 capture in flue gas applications due to its improved equilibrium and stoichiometric properties that result in double the absorption capacity relative to previously demonstrated biocatalyst enhanced solvents. The study assumes a new supercritical pulverized coal fired power plant with a net output of 550 MWe after 90% CO 2 capture and uses the June 2011 cost basis (August 2012 update of Bituminous Baseline Study, or BBS). Power plant modeling, capital cost review, and economic calculations were provided by WorleyParsons. Rate-based CO2 capture process modeling and equipment sizing was performed by Akermin using AspenPlus® V8.4, customized to accurately predict thermodynamics, kinetics, and physical properties of the AKM-24 solvent based on available laboratory data. Equipment capital costs were estimated using Aspen Process Economic Analyzer™ which compared well with published baseline cost estimates. Quotes of equipment costs and power consumption for vacuum blower and CO 2 compression equipment were also provided by Man Diesel & Turbo. Three process scenarios were examined for Akermin biocatalyst enhanced solvent systems including: Case-1A: an absorption-desorption system operated with a reboiler pressure of 0.16 bara (60°C); Case-2A: an absorption-desorption system with moderate vacuum assisted regeneration at 0.40 bara (80°C); and finally, Case-2B: a conventional absorption-desorption system with near atmospheric pressure regeneration at 1.07 bara (105°C). The estimated increases in cost of electricity (ICOE) for these cases were $58.1/MWh, $47.3/MWh and $46.4/MWh, respectively. Case 2B had the best results for this analysis achieving an estimated 30% reduction in ICOE relative to the NETL Case 12 (v2) baseline of $66.3/MWh ICOE. Likewise, Case-2B achieved capture costs of $53.0/tCO2 and 65.7/tCO 2 avoided, which equates to 20.2% and 31.4% savings relative to the Case 12 baseline ($66.4/tCO 2 and $95.9/tCO 2 avoided). While Case 2A and 2B have similar results, Case 2A requires further development. Focus on Case 2B is recommended for this project because its cost performance is closest to the DOE goals, and has it has the best potential to achieve a successful demonstration at the next scale.

Reardon, John↗

Advanced Low Energy Enzyme Catalyzed Solvent for CO 2 Capture

A proof-of-concept biocatalyst enhanced solvent process was developed and demonstrated in an integrated bench-scale system using coal post combustion flue gas. The biocatalyst was deployed as a coating on M500X structured packing. Rate enhancement was evaluated using a non-volatile and non-toxic 20 wt% potassium carbonate solution. Greater than 500-fold volumetric scale-up from laboratory to bench scale was demonstrated in this project. Key technical achievements included: 10-fold mass transfer enhancement demonstrated in laboratory testing relative to blank potassium carbonate at 45°C; ~ 7-fold enhancement over blank in bench-scale field testing at National Carbon Capture Center; aerosol emissions were below detection limits (< 0.8 ppm); 90% capture was demonstrated at ~19.5 Nm 3 /hr (dry basis); and ~ 80% CO 2 capture was demonstrated at ~ 30 Nm 3 /hr (dry basis) for more than 2800-hrs on flue gas with minimal detectible decline in activity. The regeneration energy requirement was 3.5 GJ/t CO 2 for this solvent, which was below the target of <2.1 GJ/t CO 2 . Bench unit testing revealed kinetic limitations in the un-catalyzed stripper at around 85°C, but process modeling based on bench unit data showed that equivalent work of less than 300 kWh/t CO 2 including all CO 2 compression can be achieved at lower temperature stripping conditions. Cost analysis showed that 20% potassium carbonate in a basic solvent flow sheet with biocatalyst coated packing has economic performance comparable to the reference NETL Case-12, 30% MEA. A detailed techno-economic analysis indicated that addition of catalyst in the stripper could reduce the cost of capture by ~6% and cost of avoided CO 2 by ~10% below reference NETL Case-12. Based on these results, a directional plan was identified to reduce the cost of CO 2 capture in future work.

54 ENVIRONMENTAL SCIENCES↗

SSME environment database development

The internal environment of the Space Shuttle Main Engine (SSME) is being determined from hot firings of the prototype engines and from model tests using either air or water as the test fluid. The objectives are to develop a database system to facilitate management and analysis of test measurements and results, to enter available data into the the database, and to analyze available data to establish conventions and procedures to provide consistency in data normalization and configuration geometry references.

Reardon, John↗