Engineering Papers⌕ Search

Engineering topics

Pipes, R. B.

Publications and source records attributed to Pipes, R. B..

At least 19 records
All sourcesNASA NTRSDOE OSTI
NASA NTRS2002

Self-Consistent Physical Properties of Carbon Nanotubes in Composite Materials

A set of relationships is developed for selected physical properties of single-walled carbon nanotubes (SWCN) and their hexagonal arrays as a function of nanotube size in terms of the chiral vector integer pair, (n,m). Properties include density, principal Young's modulus, and specific Young's modulus. Relationships between weight fraction and volume fraction of SWCN and their arrays are developed for polymeric mixtures.

Pipes, R. B.↗
NASA NTRS2002

Nanostructured Composites: Effective Mechanical Property Determination of Nanotube Bundles

Carbon nanotubes naturally tend to form crystals in the form of hexagonally packed bundles or ropes that should exhibit a transversely isotropic constitutive behavior. Although the intratube axial stiffness is on the order of 1 TPa due to a strong network of delocalized bonds, the intertube cohesive strength is orders of magnitude less controlled by weak, nonbonding van der Waals interactions. An accurate determination of the effective mechanical properties of nanotube bundles is important to assess potential structural applications such as reinforcement in future composite material systems. A direct method for calculating effective material constants is developed in the present study. The Lennard-Jones potential is used to model the nonbonding cohesive forces. A complete set of transverse moduli are obtained and compared with existing data.

Saether, E.↗
NASA NTRS2002

Modeling the Formation of Polyimide Microspheres

High temperature polyimide microspheres have been developed from polyimide solid residuum by a simple inflation process. Microspheres have been fabricated from several polyimide precursors through the use of a circulating air oven. Microsphere formation and final physical property characterization have been limited to simple mechanical and thermal testing. The present paper focuses on developing an understanding of microsphere formation through simple geometric rules for an incompressible polymeric material and microscopic observations of precursor residuum inflation. Inflation kinematics of the hollow polyimide microspheres as a function of time and temperature is discussed.

Pipes, R. B.↗
NASA NTRS2001

Matrix Characterization and Development for the Vacuum Assisted Resin Transfer Molding Process

The curing kinetics and viscosity of an epoxy resin system, SI-ZG-5A, have been characterized for application in the vacuum assisted resin transfer molding (VARTM) process. Impregnation of a typical carbon fiber perform provided the test bed for the characterization. Process simulations were carried out using the process model, COMPRO, to examine heat transfer and curing kinetics for a fully impregnated panel, neglecting resin flow. The predicted viscosity profile and final degree of cure were found to be in good agreement with experimental observations.

Grimsley, B. W.↗
NASA NTRS1991

A constitutive relation for the viscous flow of an oriented fiber assembly

A constitutive relation for an equivalent, homogeneous fluid is developed for the anisotropic viscous flow of an oriented assembly of discontinuous fibers suspended in a viscous fluid. The anisotropic viscous compliance matrix can be expressed in terms of three constants by assuming the equivalent fluid to be incompressible and the microstructure to have axial symmetry (transversely isotropic). By means of a micromechanics analysis, the three terms of the constitutive relation are expressed in terms of the viscosity of the matrix fluid, the fiber aspect ratio, and the fiber volume fraction. A comparison of the viscosity terms reveals that the elongational viscosity in the fiber direction varies as the square of the fiber aspect ratio and a complex function of the fiber volume fraction. Furthermore, the ratio of the axial elongational viscosity to the transverse elongational viscosity and both axial and transverse shear viscosities was shown to be 10 exp 4 - 10 exp 6 for fiber aspect ratio of 100-1000, except at extreme values of the fiber volume fraction.

Pipes, R. B.↗
NASA NTRS1991

JTEC panel report on advanced composites in Japan

The JTEC Panel on Advanced Composites visited Japan and surveyed the status and future directions of Japanese high performance ceramic and carbon fibers and their composites in metal, intermetallic, ceramic and carbon matrices. The panel's interests included not only what composite systems were chosen, but also how these systems were developed. A strong carbon and fiber industry makes Japan the leader in carbon fiber technology. Japan has initiated an oxidation resistant carbon/carbon composite program. The goals for this program are ambitious, and it is just starting, but its progress should be closely monitored in the United States.

Diefendorf, R. J.↗
NASA NTRS1991

Long discontinuous fiber composite structure: Forming and structural mechanics

Cost effective composite structure has motivated the investigation of several new approaches to develop composite structure from innovative material forms. Among the promising new approaches is the conversion of planar sheet to components of complex curvature through sheet forming or stretch forming. In both cases, the potential for material stretch in the fiber direction appears to offer a clear advantage in formability over continuous fiber systems. In the present study, the authors have established a framework which allows the simulation of the anisotropic mechanisms of deformation of long discontinuous fiber laminates wherein the matrix phase is a viscous fluid. The initial study focuses upon the establishment of micromechanics models for prediction of the effective anisotropic viscosities of the oriented fiber assembly in a viscous matrix. Next, the developed constitutive relation is employed through an analogy with incompressible elasticity to exercise the finite element technique for determination of local fiber orientation and laminate thickness after forming. Results are presented for the stretch bending of a curved beam from an arbitrary composite laminate and the bulging of a clamped sheet. Structural analyses are conducted to determine the effect of microstructure on the performance of curved beams manufactured from long discontinuous fiber composites. For the purposes of this study, several curved beams with ideal and non-ideal microstructures are compared for response under pure bending. Material parameters are determined from a separate microstructural analysis.

Pipes, R. B.↗
NASA NTRS1986

On the analysis and design of the end notched flexure (ENF) specimen for Mode II testing

The end notched flexure (ENF) specimen is examined as a candidate for measuring interlaminar fracture toughness in skew symmetric loading. A simple design study for sizing the ENF specimen to minimize geometric nonlinear response and to avoid nonlinear material behavior or flexural failure is presented. Results indicate that interlaminar shear effects may be significant for tough resin systems requiring large thickness-to-length geometries. The influences of interlaminar shear deformation and friction between the crack surfaces on the strain energy release rate are examined.

Carlsson, L. A.↗
NASA NTRS1986

Delamination growth in composite materials

The Double Cantilever Beam (DCB) and the End Notched Flexure (ENF) specimens are employed to characterize MODE I and MODE II interlaminar fracture resistance of graphite/epoxy (CYCOM 982) and graphite/PEEK (APC2) composites. Sizing of test specimen geometries to achieve crack growth in the linear elastic regime is presented. Data reduction schemes based upon beam theory are derived for the ENF specimen and include the effects of shear deformation and friction between crack surfaces on compliance, C, and strain energy release rate, G sub II. Finite element (FE) analyses of the ENF geometry including the contact problem with friction are presented to assess the accuracy of beam theory expressions for C and G sub II. Virtual crack closure techniques verify that the ENF specimen is a pure Mode II test. Beam theory expressions are shown to be conservative by 20 to 40 percent for typical unidirectional test specimen geometries. A FE parametric study investigating the influence of delamination length and depth, span, thickness and material properties on G sub II is presented. Mode I and II interlaminar fracture test results are presented. Important experimental parameters are isolated, such as precracking techniques, rate effects, and nonlinear load-deflection response. It is found that subcritical crack growth and inelastic materials behavior, responsible for the observed nonlinearities, are highly rate-dependent phenomena with high rates generally leading to linear elastic response.

Gillespie, J. W., Jr.↗
NASA NTRS1986

Finite element analysis of the end notched flexure specimen for measuring Mode II fracture toughness

The paper presents a finite element analysis of the end-notched flexure (ENF) test specimen for Mode II interlaminar fracture testing of composite materials. Virtual crack closure and compliance techniques employed to calculate strain energy release rates from linear elastic two-dimensional analysis indicate that the ENF specimen is a pure Mode II fracture test within the constraints of small deflection theory. Furthermore, the ENF fracture specimen is shown to be relatively insensitive to process-induced cracks, offset from the laminate midplane. Frictional effects are investigated by including the contact problem in the finite element model. A parametric study investigating the influence of delamination length, span, thickness, and material properties assessed the accuracy of beam theory expressions for compliance and strain energy release rate, GII. Finite element results indicate that data reduction schemes based upon beam theory underestimate GII by approximately 20-40 percent for typical unidirectional graphite fiber composite test specimen geometries. Consequently, an improved data reduction scheme is proposed.

Gillespie, J. W., Jr.↗
NASA NTRS1985

Delamination growth in composite materials

Research related to growth of an imbedded through-width delamination (ITWD) in a compression loaded composite structural element is presented. Composites with widely different interlaminar fracture resistance were examined, viz., graphite/epoxy (CYCOM 982) and graphite/PEEK (APC-2). The initial part of the program consisted of characterizing the material in tension, compression and shear mainly to obtain consistent material properties for analysis, but also as a check of the processing method developed for the thermoplastic APC-2 material. The characterization of the delamination growth in the ITWD specimen, which for the unidirectional case is essentially a mixed Mode 1 and 2 geometry, requires verified mixed-mode growth criteria for the two materials involved. For this purpose the main emphasis during this part of the investigation was on Mode 1 and 2 fracture specimens, namely the Double Cantilever Beam (DCB) and End Notched Flexure (ENF) specimens.

Gillespie, J. W., Jr.↗
NASA NTRS1985

End effects in scarf joints

Scarf joints with small scarf angles are especially sensitive to stiffness mismatch between adherends and to adherend tip bluntness. Pre-assembly breakage of an adherend tip where it is only a few microns thick can cause significant reduction in joint strength. Mathematically, the reason for such sensitivity is that the solutions to the governing differential equation develop boundary layer character when the scarf angles are small. The boundary layers are regions with large adhesive stresses. Experimental strength data for laminated composite adherends agree with the results of this analysis.

Adkins, D. W.↗
NASA NTRS1985

Strain energy release rate determination of stress intensity factors by finite element methods

The stiffness derivative finite element technique is used to determine the Mode I stress intensity factors for three-crack configurations. The geometries examined include the double edge notch, single edge notch, and the center crack. The results indicate that when the specified guidelines of the Stiffness Derivative Method are used, a high degree of accuracy can be achieved with an optimized, relatively coarse finite element mesh composed of standard, four-node, plane strain, quadrilateral elements. The numerically generated solutions, when compared with analytical ones, yield results within 0.001 percent of each other for the double edge crack, 0.858 percent for the single edge crack, and 2.021 percent for the center crack.

Walsh, R. M., Jr.↗
NASA NTRS1983

Compression failure of composite laminates

This presentation attempts to characterize the compressive behavior of Hercules AS-1/3501-6 graphite-epoxy composite. The effect of varying specimen geometry on test results is examined. The transition region is determined between buckling and compressive failure. Failure modes are defined and analytical models to describe these modes are presented.

Pipes, R. B.↗
NASA NTRS1983

Mechanically fastened joints in woven fabric composites

Strength analysis for composite bolted joints involves the mating of a stress analysis with an appropriate mode specific failure criterion for each of the primary failure modes. The stress analysis and failure criteria are independent of each other and can be manipulated separately in order to optimize the strength analysis package formed by their coupling. Material properties tests were conducted on rubber toughened graphite-epoxy material to measure the basic strength and stiffness in the warp and fill directions and in shear. Test matrices are summarized for investigations of laminate configuration, stacking sequence, fastener diameter, edge distance, fastener half spacing, laminate thickness, and fastener torque. A three dimensional finite element analysis computer program was written and failure criteria for net tension, shearout, and bearing were determined.

Wilson, D. W.↗
NASA NTRS1982

Strength and Mechanics of Bonded Scarf Joints for Repair of Composite Materials

Experimental and analytical investigations of scarf joints indicate that slight bluntness of adherend tips induces adhesive stress concentrations which significantly reduce joint strength, and the stress distribution through the adhesive thickness is non-uniform and has significant stress concentrations at the ends of the joint. The laminate stacking sequence can have important effects on the adhesive stress distribution. A significant improvement in joint strength is possible by increasing overlap at the expense of raising the repair slightly above the original surface. Although a surface grinder was used to make most experimental specimens, a hand held rotary bur can make a surprisingly good scarf. Scarf joints wit doublers on one side, such as might be used for repair, bend under tensile loads and may actually be weaker than joints without doublers.

Pipes, R. B.↗
NASA NTRS1981

Mechanical characterization of PMR-15 graphite/polyimide bolted joints

Data are presented for the static and viscoelastic performance of Celion 6000/PMR-15 graphite/polyimide composite belted joints over the 21 to 315 C temperature range. Two laminate configurations were obtained by sectioning a panel into subpanels oriented parallel and perpendicular to the laminate principal direction. Three replicates of each specimen geometry were tested at each of the test temperatures for the two laminate configurations, and failure load was defined as the maximum load attained as indicated by the load/deflection curve. Effects of strain-rate on strength and failure mode behavior were assessed at room temperature for strain rates of 0.002, 0.01, 0.10, and 1.00/s, and creep behavior was examined for the case of bearing deformations at temperatures of 21 and 177 C. Results are presented, including: (1) two distinct mechanisms were responsible for bearing failure and related to laminate configuration, (2) the + or - 45 deg plies carried the shearing load in composite bolted joints, and (3) the material exhibited strain-rate sensitivity which varied with laminate configuration.

Wilson, D. W.↗