Passive Wireless Surface Acoustic Wave Sensors for Methane Leakage and Corrosion Monitoring in Pipelines
Motivation and recent work to develop Surface Acoustic Wave devices and related systems for in-situ gas monitoring and corrosion by proxy.
Engineering topics
Publications and source records attributed to Pingree, Richard.
Motivation and recent work to develop Surface Acoustic Wave devices and related systems for in-situ gas monitoring and corrosion by proxy.
Passive surface acoustic wave (SAW) devices are attractive candidates for continuous wireless monitoring of corrosion in large infrastructures. However, acoustic loss in the aqueous medium and limited read range usually create challenges in their widespread use for monitoring large systems such as oil and gas (O&G) pipelines, aircraft, and processing plants. This paper presents the investigation of impedance-loaded reflective delay line (IL-RDL) SAW devices for monitoring metal corrosion under O&G pipeline-relevant conditions. Specifically, we studied the effect of change in resistivity of a reflector on the backscattered signal of an RDL and investigated an optimal range through simulation. This was followed by the experimental demonstrations of real-time monitoring of Fe film corrosion in pressurized (550 psi) humid CO 2 conditions. Additionally, remote monitoring of Fe film corrosion in an acidic solution inside a 70 m carbon steel pipe was demonstrated using guided waves. This paper also suggests potential ways to improve the sensing response of IL-RDLs.
We report on loss mechanisms contributing to the link budget for interrogation of Surface Acoustic Wave (SAW) devices in metallic tubular structures. Impedance matching losses associated with a SAW device are minimized by design optimization and antenna coupling losses, and resulting propagation losses are measured in metallic tubular structures enabling prediction of interrogation distances with various antenna configurations.
ULTEM 1000 Resin is an unreinforced amorphous polyetherimide (PEI) resin that offers excellent mechanical, electrical, and dimensional properties up to high temperatures. The material also offers very good chemical resistance for an amorphous material and is inherently flame-retardant offering UL94 V0 and 5V ratings and aerospace FAR 25.853 compliance. The material is RoHS compliant and the natural, uncolored, material is halogen-free according to standards IEC 61249-2-21, IPC 4101E, and JEDEC JS709B.
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