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Pawel, Steven J

Publications and source records attributed to Pawel, Steven J.

System for determining biofuel concentration

A measurement device or system configured to measure the content of biofuels within a fuel blend. By measuring a state of a responsive material within a fuel blend, a biofuel content of the fuel blend may be measured. For example, the solubility of a responsive material to biofuel content within a fuel blend, may affect a property of the responsive material, such as shape, dimensional size, or electrical impedance, which may be measured and used as a basis for determining biofuel content.

09 BIOMASS FUELS↗

A Qualitative Comparison of the C-Ring Test and the Jones Test as Standard Practice Test Methods for Studying Stress Corrosion Cracking in Ferritic Steels

Creep-strength-enhanced-ferritic (CSEF) steels have been widely implemented as water wall alloy materials in the coal-fired power industry for many years. The stress corrosion cracking (SCC) behavior of this class of materials is currently of significant interest to the industry due to recent failures. To better understand the test methods used to characterize SCC behavior in the laboratory, three representative CSEF alloys (T23, T24, and T92) were subjected to two SCC test protocols: the Jones Test set forth in DIN 50915, and the C-ring SCC test set forth in ASTM G38-01. Samples were tested in either the as-received (normalized + tempered) condition or in the normalized condition (quenched from 1065 C). Samples were exposed to aerated water in one test case and de-aerated water in a second test case for a period of 7 days at 200 C. It was found that for both test protocols, the normalized condition with aerated water led to severe cracking for all three alloys, whereas no evidence of cracking was found for the other conditions.

Thomson, Jeffery K↗

Stress Corrosion Cracking of Ferritic Materials for Fossil Power Generation Applications

Creep strength enhanced ferritic (CSEF) steels Grades 23, 24, 91, and 92 have been widely implemented in the fossil fired industry for over two decades. The stress corrosion cracking (SCC) behavior of these materials with respect to mainstay Cr-Mo steels (such as Grades 11, 12 and 22) has not been properly assessed, particularly in consideration of recent reported issues of SCC in CSEF steels. This report details the results of Jones test exposures of a wide range of materials (Grades 11, 22, 23, 24, and 92), material conditions (as-received, improper heat treatments, normalized, weldments) and environments (salt fog; tube cleaning environments including decreasing, scale removal, and passivation; and high temperature water) to compare the susceptibility to cracking of these steels. In the as-received (normalized and tempered) condition, none of these materials are susceptible to SCC in the environments examined. However, in the hardened condition, certain combinations of environment and alloy reveal substantial SCC susceptibility.

ferritic↗

Susceptibility of Aluminum Alloys to Corrosion in Simulated Fuel Blends Containing Ethanol

The compatibility of aluminum and aluminum alloys with synthetic fuel blends comprised of ethanol and reference fuel C (a 50/50 mix of toluene and iso-octane) was examined as a function of water content and temperature. Commercially pure wrought aluminum and several cast aluminum alloys were observed to be similarly susceptible to substantial corrosion in dry (< 50 ppm water) ethanol. Corrosion rates of all the aluminum materials examined was accelerated by increased temperature and ethanol content in the fuel mixture, but inhibited by increased water content. Pretreatments designed to stabilize passive films on aluminum increased the incubation time for onset of corrosion, suggesting film stability is a significant factor in the mechanism of corrosion.

Thomson, Jeffery K↗

Effects of Surface Modification Conditions on Hydrophobicity of Silica-based Coating Additives

Superhydrophobic silica (SHS) powders are being evaluated as a potential additive to the polyurethane topcoats used in Chemical Agent Resistant Coating (CARC) systems, with the goal of improving water repellency and corrosion protection characteristics. The current generation of CARC topcoats is already highly loaded with solids, and thus there is a premium on minimization of the total SHS powder required to achieve the desired properties. Therefore, efficient surface modification of the silica and proper dispersion in the coating will be required. The effect of a dispersant on the surface modification of silica particles by chlorosilanes was addressed in this study. The properties of various SHS powders were characterized by thermogravimetric analysis and mass spectroscopy. Correlations between powder modification conditions and the ultimate effects of the modified particles on hydrophobicity of CARC topcoats were assessed. The use of contact and rolling angle measurements along with scanning electron microscopy are discussed as they pertain to the ability to quantify the effects of modified silicas on corrosion prevention coatings. Furthermore, a systematic approach to modifying and testing both powders and top coats of corrosion prevention systems is presented.

Armstrong, Beth L↗

Compatibility Assessment of Advanced Stainless Steels in Sodium

Type 316L stainless steel capsules containing commercially pure sodium and miniature tensile specimens of HT-UPS (austenitic, 14Cr-16Ni), NF-616 (ferritic/martensitic, 9Cr-2W-0.5Mo), or 316L (austenitic, 17Cr-10Ni-2Mo) stainless steel were exposed at 600 or 700 C for 100 and 400 h as a screening test for compatibility. Using weight change, tensile testing, and metallographic analysis, HT-UPS and 316L were found to be largely immune to changes resulting from sodium exposure, but NF-616 was found susceptible to substantial decarburization at 700 C. Subsequently, two thermal convection loops (TCLs) constructed of 316L and loaded with commercially pure sodium and miniature tensile specimens of HT-UPS and 316L were operated for 2000 h each one between 500 and 650 C, the other between 565 and 725 C at a flow rate of about 1.5 cm/s. Changes in specimen appearance, weight, and tensile properties were observed to be very minor in all cases, and there was no metallographic evidence of microstructure changes, composition gradients, or mass transfer resulting from prolonged exposure in a TCL. Thus, it appears that HT-UPS and 316L stainless steels are similarly compatible with commercially pure sodium under these exposure conditions.

36 MATERIALS SCIENCE↗

MIXTURES OF CO2-SF6 AS WORKING FLUIDS FOR GEOTHERMAL PLANTS

In this paper, mixtures of CO2 and SF6 were evaluated as working fluids for geothermal plants based on property measurements, molecular dynamics modeling, thermodynamic cycle analysis, and materials compatibility assessment. The CO2 - SF6 was evaluated for a reservoir temperature of 160 oC. Increasing the efficiency for these low reservoir sources will increase the options available for geothermal energy utilization in more sites across the country. The properties for the mixtures were obtained either from thermodynamic property measurements and molecular dynamics simulations. Optimum compositions of the CO2 - SF6 were identified for a well reservoir temperature and a given water-cooling condition. Concerning the global warming potential, it was estimated that the equivalent CO2 emissions per 1kWh for a Rankine cycle operating with 100% SF6 would be approximately of 7.6% than those for a coal-fired power plant.

15 GEOTHERMAL ENERGY↗