Engineering PapersSearch

Engineering topics

Nesmith, Bill J.

Publications and source records attributed to Nesmith, Bill J..

A Novel High-Performance Mission-Enabling Multi-Purpose Radioisotope Heat Source

Recent studies indicate science mission concepts targeting access to the sub-surface oceans of icy moons require ice-penetrating cryobots powered by advanced Radioisotope Power Systems (RPS). These systems would deliver waste heat for ice-melting in the range of 10 kW. Minimizing the transit time through the kilometers-thick ice shells to just a few years requires these RPS to utilize heat sources having a higher thermal energy volumetric density than the existing flight-qualified General-Purpose Heat Source (GPHS). A Compact Heat Source (CPHS)has been conceptualized in which the graphite impact shells(GIS) of the existing GPHS are rearranged in a hexagonal aeroshell containing seven GIS per module, as opposed to the standard two per module; offering a thermal energy density of 0.57 W/cm3versus 0.29 W/cm3 offered by the GPHS simply from the repackaging of Technology Readiness Level (TRL)9 subassemblies. Preliminary thermal modeling of the CPHS integrated into a notional radioisotope thermoelectric generator(RTG) structure further suggests that centerline temperatures are well within allowable limits during nominal operation. Given the need for the CPHS for a subset of missions, it is worth exploring the applicability of the CPHS for more general RTG purposes. We discuss herein how the CPHS may be implemented with either heritage or in-development thermoelectric converter technologies into a Next-Generation RTG concept. Due to a higher energy density, the legacy heat rejection fin arrangement must be modified to permit a sufficiently low cold-side temperature. Preliminary finite element analysis suggests fin-root temperatures can be kept as low as 520 K while allowing the generator to fit within the usable dimensions of currently available United States Department of Energy shipping containers. Such temperatures would certainly be compatible with the use of high temperature thermoelectric converter technologies.. A prime candidate is the heritage silicon-germanium (SiGe) unicouple, whose design could be adapted by approximately halving the leg-length, but without changes in hot and cold junction interfaces, which are features critical to the proven performance and reliability of these devices. The estimated Beginning of Life power for a SiGe-based CPHS-RTG using 12 CPHS for a thermal inventory of 10.5 kW is greater than 600 W under deep space operating conditions. Using higher performance segmented couples currently in development that are based on skutterudite,La3−xTe4and 14-1-11 Zintl thermoelectric materials in lieu of the SiGe unicouples would increase the power level to more than1 kW. The high specific power (We/kg) attribute of CPHS-RTGs found in this study could potentially enable Radioisotope Electric Propulsion (REP) mission concepts. Past NASA REP mission concept studies identified specific power needs in excess of 6to 8 We/kg. Based on a GPHS-RTG-like system configuration, we show that at fin root temperatures between 530 K and 570K (deep space environment), specific powers exceeding 10 We/kg are achievable using high performance segmented thermoelectric converters. The compact sizing and power density of the CPHS-RTG would constitute a significant step upgrade in specific power when compared to heritage GPHS-RTG (approximately5.1 We/kg) and off-the-shelf Multi-Mission RTG (approximately 2.6 We/kg).

Nesmith, Bill J.

Power Beaming for Deep Space and Permanently Shadowed Regions

Power beaming involves the wireless transfer of power, and could provide a revolutionary new way to power spacecraft and vehicles operating in difficult to access regions. Power beaming has the potential to represent an alternative solution to power spacecraft and landers where sunlight is unavailable. It could provide a source of power to robotic systems in permanently shadowed regions (PSR) or power landers and rovers from orbiting spacecraft (e.g., Moon, Mars, Europa, Enceladeus, Miranda).

Elliott, John

Temperature-Staged Thermal Energy Storage Enabling Low Thermal Exergy Loss Reflux Boiling in Full Spectrum Solar Energy Systems

The efficiency of solar power collection is increased by adding a thermal energy storage stage to a sunlight concentrator and thermodynamic power generator system. The thermal energy storage includes tubes or capsules made of a phase change material that stores thermal energy in different temperature stages through a working fluid. The stored thermal energy is directed to the thermodynamic generator during off-sun periods.

Hendricks, Terry

Heliostat with Stowing and Wind Survival Capabilities

A low cost thin-film based heliostat with advanced stowing and wind survival capabilities. The heliostat may include a plurality of reflective surfaces held together via a plurality of double acting magnetic hinges. The heliostat may also include a drive mechanism attached to a post, and configured to stow the plurality of facets in any desired position.

Nesmith, Bill J.

Temperature-Staged Thermal Energy Storage Enabling Low Thermal Exergy Loss Reflux Boiling in Full Spectrum Solar Systems

Hybrid full spectrum solar systems (FSSS) designed to capture and convert the full solar wavelength spectrum use hybrid solar photovoltaic/thermodynamic cycles that require low thermal exergy loss systems capable of transferring high thermal energy rates and fluxes with very low temperature differentials and losses. One approach to achieving this capability are high-heat-flux reflux boiling systems that take advantage of high heat transfer boiling and condensation mechanisms. Advanced solar systems are also intermittent by their nature and their electrical generation is often out-of-phase with electric utility power demand, and their required power system cycling reduces efficiency, performance (dispatch ability), lifetime, and reliability. High temperature thermal energy storage (TES) at 300-600°C enables these reflux boiling systems to simultaneously store thermal energy internally to increase the energy dispatch ability of the associated solar system, as this can increase the power generation profile by several hours (up to 6-10 hours) per day. Many TES phase change materials (PCM’s) exist including KNO3, NaNO3, LiBr/KBr, MgCl2/NaCl/KCl, Zn/Mg, and CuCl/NaCl, which have various operating melting points and different latent heats of fusion. Common, cost effective TES PCM's are FeCl2/NaCl/KCl mixtures, whose phase change temperature can be varied and controlled by simple composition adjustments. This paper presents and discusses unique "temperature-staged" thermal energy storage configurations using these TES materials and analysis of such systems integrated into high-heat-flux reflux boiling systems. In this specific application, the TES materials are designed to operate at staged temperatures surrounding an operating design point near 350°C, while providing 18 kW of source heat transfer to operate a thermoacoustic power system during off-sun conditions (e.g., temporary cloud conditions, after sun-down). This work discusses relevant configurations, and critical thermal and entropy models of the TES configurations, which show the inherent minimization of thermal exergy during critical heat transfers within the configurations and systems envisioned.

Hendricks, Terry J.

Development of Multi-Physics Dynamics Models for High-Frequency Large-Amplitude Structural Response Simulation

An analytic approach is demonstrated to reveal potential pyroshock-driven dynamic effects causing power losses in the Thermo-Electric (TE) module bars of the Mars Science Laboratory (MSL) Multi-Mission Radioisotope Thermoelectric Generator (MMRTG). This study utilizes high-fidelity finite element analysis with SIERRA/PRESTO codes to estimate wave propagation effects due to large-amplitude suddenly-applied pyro shock loads in the MMRTG. A high fidelity model of the TE module bar was created with approximately 30 million degrees-of-freedom (DOF). First, a quasi-static preload was applied on top of the TE module bar, then transient tri-axial acceleration inputs were simultaneously applied on the preloaded module. The applied input acceleration signals were measured during MMRTG shock qualification tests performed at the Jet Propulsion Laboratory. An explicit finite element solver in the SIERRA/PRESTO computational environment, along with a 3000 processor parallel super -computing framework at NASA AMES, was used for the simulation. The simulation results were investigated both qualitatively and quantitatively. The predicted shock wave propagation results provide detailed structural responses throughout the TE module bar, and key insights into the dynamic response (i.e., loads, displacements, accelerations) of critical internal spring/piston compression systems, TE materials, and internal component interfaces in the MMRTG TE module bar. They also provide confidence on the viability of this high-fidelity modeling scheme to accurately predict shock wave propagation patterns within complex structures. This analytic approach is envisioned for modeling shock sensitive hardware susceptible to intense shock environments positioned near shock separation devices in modern space vehicles and systems.

Shock Waves

Inflatable Reflector For Solar Power And Radio Communication

Report proposes installation of lightweight inflatable reflector structure aboard spacecraft required to both derive power from sunlight and communicate with Earth by radio when apparent position of Earth is at manageably small angle from line of sight to Sun. Structure contains large-aperture paraboloidal reflector aimed toward Sun and concentrates sunlight onto photovoltaic power converter and acts as main reflector of spacecraft radio-communication system.

Sercel, Joel

A Demonstration Plan For Lalser-Beamed Power

In a constrained budgetary era under pressure to develop faster, better, and less expensive space projects, efforts to develop laser-beamed power for lunar and propulsion applications must first focus on defining near-term, commercially attractive deliverables that will demonstrate progress toward, and engender support for development of an operational laser-beamed earth-orbital propulsion/lunar power system.

Laser-Beamed Power

Solar probe power systems concepts

Some of the design options under consideration for providing on-board electric power for the Solar Probe Mission are discussed. Five spacecraft configurations were evaluated with slightly different power demands and volumetric constraints on the power system. This resulted in three different baseline power system designs to satisfy the five spacecraft configurations. These three current baseline power system designs use modified general-purpose heat source (GPHS) radioisotope thermoelectric generators (RTGs) similar to those launched on the Galileo and Ulysses spacecraft. The modular RTG currently under development and testing is a potential advanced alternative to the current baseline GPHS-RTG technology design.

Nesmith, Bill J.

Heat-Transfer Coupling For Heat Pipes

Proposed welded heat-transfer coupling joins set of heat pipes to thermoelectric converter. Design avoids difficult brazing operation. Includes pair of mating flanged cups. Upper cup integral part of housing of thermoelectric converter, while lower cup integral part of plate supporting filled heat pipes. Heat pipes prefilled. Heat of welding applied around periphery of coupling, far enough from heat pipes so it would not degrade working fluid or create excessive vapor pressure in the pipes.

Nesmith, Bill J.

TEM Pump With External Heat Source And Sink

Proposed thermoelectric/electromagnetic (TEM) pump driven by external source of heat and by two or more heat pipe radiator heat sink(s). Thermoelectrics generate electrical current to circulate liquid metal in secondary loop of two-fluid-loop system. Intended for use with space and terrestrial dual loop liquid metal nuclear reactors. Applications include spacecraft on long missions or terrestrial beacons or scientific instruments having to operate in remote areas for long times. Design modified to include multiple radiators, converters, and ducts, as dictated by particular application.

Nesmith, Bill J.