Overview of Acoustic and Sonic Boom Advancements During Development of NASA Launch Vehicles
No abstract available
Jones, Jess↗
Engineering topics
Nesman, Tom
Publications and source records attributed to Nesman, Tom.
Acoustic Model Testing Chronology
Scale models have been used for decades to replicate liftoff environments and in particular acoustics for launch vehicles. It is assumed, and analyses supports, that the key characteristics of noise generation, propagation, and measurement can be scaled. Over time significant insight was gained not just towards understanding the effects of thruster details, pad geometry, and sound mitigation but also to the physical processes involved. An overview of a selected set of scale model tests are compiled here to illustrate the variety of configurations that have been tested and the fundamental knowledge gained. The selected scale model tests are presented chronologically.
Nesman, Tom↗
Labyrinth Seal Flutter Analysis and Test Validation in Support of Robust Rocket Engine Design
High energy-density turbomachines, like the SSME turbopumps, utilize labyrinth seals, also referred to as knife-edge seals, to control leakage flow. The pressure drop for such seals is order of magnitude higher than comparable jet engine seals. This is aggravated by the requirement of tight clearances resulting in possible unfavorable fluid-structure interaction of the seal system (seal flutter). To demonstrate these characteristics, a benchmark case of a High Pressure Oxygen Turbopump (HPOTP) outlet Labyrinth seal was studied in detail. First, an analytical assessment of the seal stability was conducted using a Pratt & Whitney legacy seal flutter code. Sensitivity parameters including pressure drop, rotor-to-stator running clearances and cavity volumes were examined and modeling strategies established. Second, a concurrent experimental investigation was undertaken to validate the stability of the seal at the equivalent operating conditions of the pump. Actual pump hardware was used to construct the test rig, also referred to as the (Flutter Rig). The flutter rig did not include rotational effects or temperature. However, the use of Hydrogen gas at high inlet pressure provided good representation of the critical parameters affecting flutter especially the speed of sound. The flutter code predictions showed consistent trends in good agreement with the experimental data. The rig test program produced a stability threshold empirical parameter that separated operation with and without flutter. This empirical parameter was used to establish the seal build clearances to avoid flutter while providing the required cooling flow metering. The calibrated flutter code along with the empirical flutter parameter was used to redesign the baseline seal resulting in a flutter-free robust configuration. Provisions for incorporation of mechanical damping devices were introduced in the redesigned seal to ensure added robustness
El-Aini, Yehia↗
Control of Combustion-Instabilities Through Various Passive Devices
Results of a computational study on the effectiveness of various passive devices for the control of combustion instabilities are presented. An axi-symmetric combustion chamber is considered. The passive control devices investigated are, baffles, Helmholtz resonators and quarter-waves. The results show that a Helmholtz resonator with a smooth orifice achieves the best control results, while a baffle is the least effective for the frequency tested. At high sound pressure levels, the Helmholtz resonator is less effective. It is also found that for a quarter wave, the smoothness of the orifice has the opposite effect than the Helmholtz resonator, i.e. results in less control.
Frendi, Abdelkader↗
Rocket Engine Oscillation Diagnostics
Rocket engine oscillating data can reveal many physical phenomena ranging from unsteady flow and acoustics to rotordynamics and structural dynamics. Because of this, engine diagnostics based on oscillation data should employ both signal analysis and physical modeling. This paper describes an approach to rocket engine oscillation diagnostics, types of problems encountered, and example problems solved. Determination of design guidelines and environments (or loads) from oscillating phenomena is required during initial stages of rocket engine design, while the additional tasks of health monitoring, incipient failure detection, and anomaly diagnostics occur during engine development and operation. Oscillations in rocket engines are typically related to flow driven acoustics, flow excited structures, or rotational forces. Additional sources of oscillatory energy are combustion and cavitation. Included in the example problems is a sampling of signal analysis tools employed in diagnostics. The rocket engine hardware includes combustion devices, valves, turbopumps, and ducts. Simple models of an oscillating fluid system or structure can be constructed to estimate pertinent dynamic parameters governing the unsteady behavior of engine systems or components. In the example problems it is shown that simple physical modeling when combined with signal analysis can be successfully employed to diagnose complex rocket engine oscillatory phenomena.
Nesman, Tom↗
Using Steady State CFD for Acoustic Predictions
This report presents a semi-empirical model for acoustic predictions.
Frendi, Kader↗
Fastrac Rocket Engine Combustion Chamber Acoustic Cavities
A three dimensional modal analysis was performed using finite fluid elements. The analysis shows four distinct modes of the Fastrac chamber plus cavities near the frequency of the chamber first tangential mode. The mode shapes illustrate the complexity of fluid oscillations in a three dimensional chamber and acoustic cavity. In addition, a first tangential forcing function was applied to the chamber with three different acoustic cavity fluid temperatures. It was observed that the acoustic cavity fluid temperature has a significant effect on the response of the chamber to first tangential mode oscillations.
Christensen, Eric↗
RSRM Chamber Pressure Oscillations: Transit Time Models and Unsteady CFD
Space Shuttle solid rocket motor low frequency internal pressure oscillations have been observed since early testing. The same type of oscillations also are present in the redesigned solid rocket motor (RSRM). The oscillations, which occur during RSRM burn, are predominantly at the first three motor cavity longitudinal acoustic mode frequencies. Broadband flow and combustion noise provide the energy to excite these modes at low levels throughout motor burn, however, at certain times during burn the fluctuating pressure amplitude increases significantly. The increased fluctuations at these times suggests an additional excitation mechanism. The RSRM has inhibitors on the propellant forward facing surface of each motor segment. The inhibitors are in a slot at the segment field joints to prevent burning at that surface. The aft facing segment surface at a field joint slot burns and forms a cavity of time varying size. Initially the inhibitor is recessed in the field joint cavity. As propellant burns away the inhibitor begins to protrude into the bore flow. Two mechanisms (transit time models) that are considered potential pressure oscillation excitations are cavity-edge tones, and inhibitor hole-tones. Estimates of frequency variation with time of longitudinal acoustic modes, cavity edge-tones, and hole-tones compare favorably with frequencies measured during motor hot firing. It is believed that the highest oscillation amplitudes occur when vortex shedding frequencies coincide with motor longitudinal acoustic modes. A time accurate computational fluid dynamic (CFD) analysis was made to replicate the observations from motor firings and to observe the transit time mechanisms in detail. FDNS is the flow solver used to detail the time varying aspects of the flow. The fluid is approximated as a single-phase ideal gas. The CFD model was an axisymmetric representation of the RSRM at 80 seconds into burn.Deformation of the inhibitors by the internal flow was determined through an iterative structural and CFD analysis. The analysis domain ended just upstream of the nozzle throat. This is an acoustic boundary condition that caused the motor to behave as a closed-open organ pipe. This differs from the RSRM which behaves like a closed-closed organ pipe. The unsteady CFD solution shows RSRM chamber pressure oscillations predominately at the longitudinal acoustic mode frequencies of a closed-open organ pipe. Vortex shedding in the joint cavities and at the inhibitors contribute disturbances to the flow at the second longitudinal acoustic mode frequency. Further studies are planned using an analysis domain that extends downstream of the nozzle throat.
Nesman, Tom↗