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Morren, W. Earl

Publications and source records attributed to Morren, W. Earl.

Preliminary endurance tests of water vaporizers for resistojet applications

Three water vaporizers designed for resistojet applications were built and tested for periods up to 500 h and 250 thermal cycles. Two of the vaporizers were not sensitive to orientation with respect to gravity, an indication of likely compatibility with low-gravity environments. Some temperatures and pressures in the third were impacted by orientation, although operation was always stable. The pressure drop across the sand-filled version increased by 147 percent in 38 h and 19 thermal cycles. Bonding of the sand granules in the downstream end of the heat exchanger was the suspected cause of failure of this vaporizer. Pressure drops across the two sintered stainless steel-filled versions were more gradual. One, with a pore size of 60 microns, showed an 80 percent increase in 500 h and 250 thermal cycles and another, with a 10 microns poresize, showed a 29 percent increase in 350 h and 175 thermal cycles. Testing of the latter metal-filled vaporizer was ongoing as of this writing. Oxidation of the porous metal packing materials in these vaporizers, with subsequent deposition of oxide particles within the pores, was believed to have caused the observed increases in pressure drops.

Morren, W. Earl↗

Gravity sensitivity of a resistojet water vaporizer

A laboratory model of a water vaporizer for resistojet applications was designed, fabricated, and steady and transient characteristics were measured. Vaporizer operation was not impacted by rotation about a horizontal axis normal to its own. The vaporizer was operated under low and high accelerations aboard a jet aircraft for periods up to 25 s at flow rates ranging from 159(10)(exp -6) to 230(10)(exp -6) kg/s. Slight changes in inlet and outlet pressures and some heat exchanger temperatures were observed during the low-gravity tests. However, the results of these tests indicated probable compatibility of the vaporizer design tested with a low-gravity environment.

Morren, W. Earl↗

Low power arcjet test facility impacts

Performance characterization of a flight-type 1.4 kW arcjet system were conducted at the Rocket Research Company (RRC) in Redmond, WA, and at the NASA LeRC in Cleveland, OH. The objectives of these tests were as follows: to compare low-power arcjet performance at two different test facilities; to compare arcjet performance obtained with a 2:1 mixture of gaseous hydrogen and nitrogen and hydrazine; and to quantify the effects of test cell pressure on thruster operating characteristics. Performance and thruster temperature distributions were measured at thruster input power levels and propellant mass flow rates ranging from 1274 to 1370 W and from 3.2 x 10(exp -5) to 5.1 x 10(exp -5) kg/s, respectively. Specific impulses measured at the two facilities, at comparable test cell pressures, using gaseous hydrogen-nitrogen propellant mixtures agreed to within 1 percent over the range of operating conditions tested. The specific impulses measured using hydrazine propellant were higher than that for the cold hydrogen-nitrogen mixtures. Agreement between by hydrazine and gas mixture data was good, however, when the differences in propellant enthalpies at the thruster inlet were considered. Specific impulse showed a strong dependence on test facility pressure, and was 3 to 4 percent higher below 0.1 Pa than for test cell pressures above 5 Pa.

Morren, W. Earl↗

Preliminary characterization of a water vaporizer for resistojet applications

A series of tests was conducted to explore the characteristics of a water vaporizer intended for application to resistojet propulsion systems. The objectives of these tests were to (1) observe the effect of orientation with respect to gravity on vaporizer stability, (2) characterize vaporizer efficiency and outlet conditions over a range of flow rates, and (3) measure the thrust performance of a vaporizer/resistojet thruster assembly. A laboratory model of a forced-flow, once-through water vaporizer employing a porous heat exchange medium was built and characterized over a range of flow rates and power levels of interest for application to water resistojets. In a test during which the vaporizer was rotated about a horizontal axis normal to its own axis, the outlet temperature and mass flow rate through the vaporizer remained steady. Throttlability to 30 percent of the maximum flow rate tested was demonstrated. The measured thermal efficiency of the vaporizer was near 0.9 for all tests. The water vaporizer was integrated with an engineering model multipropellant resistojet. Performance of the vaporizer/thruster assembly was measured over a narrow range of operating conditions. The maximum specific impulse measured was 234 s at a mass flow rate and specific power level (vaporizer and thruster combined) of 154 x 10(exp-6)kg/s and 6.8 MJ/kg, respectively.

Morren, W. Earl↗

Preliminary performance and life evaluations of a 2-kW arcjet

The first results of a program to expand the operational envelope of low-power arcjets to higher specific impulse and power levels are presented. The performance of a kW-class laboratory model arcjet thruster was characterized at three mass flow rates of a 2:1 mixture of hydrogen and nitrogen at power levels ranging from 1.0 to 2.0 kW. This same thruster was then operated for a total of 300 h at a specific impulse and power level of 550 s and 2.0 kW, respectively, in three continuous 100-h sessions. Thruster operation during the three test segments was stable, and no measurable performance degradation was observed during the test series. Substantial cathode erosion was observed during an inspection following the second 100-h test segment. Most notable was the migration of material from the center of the cathode tip to a ring around a large crater. The anode sustained no significant damage during the endurance test segments. Some difficulty was encountered during start-up after disassembly and inspection following the second 100-h test segment, which caused constrictor erosion. This resulted in a reduced flow restriction and arc chamber pressure, which in turn caused a reduction in the arc impedance.

Morren, W. Earl↗

Performance and endurance tests of a laboratory model multipropellant resistojet

This paper presents the results of an effort to demonstrate the technological readiness of a long-life multipropellant resistojet for Space Station auxiliary propulsion. A laboratory model resistojet made from grain-stabilized platinum served as a test bed to evaluate the design characteristics, fabrication methods, and operating strategies for an engineering model multipropellant resistojet developed as part of the NASA Space Station propulsion system Advanced Development Program. The laboratory model thruster was characterized for performance on a variety of fluids expected to be available onboard a Space Station, then subjected to a 2000-h, 2400-thermal-cycle endurance test using carbon dioxide propellant. Maximum thruster temperatures were approximately 1400 C. Significant observations from the laboratory model thruster performance and endurance tests are discussed as they relate to the design of the engineering model thruster.

Morren, W. Earl↗

Development of a liquid-fed water resistojet

A concept for a forced-flow once-through water vaporizer for application to resistojet thrusters was evaluated as an element of a laboratory model thruster and tested to investigate its operating characteristics. The vaporizer design concept employs flow swirling to attach the liquid flow to the boiler chamber wall, providing for separation of the two liquid phases. This vaporizer was modified with a nozzle and a centrally-located heater to facilitatite vaporization, superheating, and expansion of the propellant, allowing it to function as a resistojet. Performance was measured at thrust levels ranging from 170 to 360 mN and at power levels ranging from 443 to 192 W. Maximum measured specific impulse was 192 sec.

Morren, W. Earl↗

Development of a liquid-fed water resistojet

A concept for a forced-flow once-through water vaporizer for application to resistojet thrusters was evaluated as an element of a laboratory model thruster and tested to investigate its operating characteristics. The vaporizer design concept employs flow swirling to attach the liquid flow to the boiler chamber wall, providing for separation of the two liquid phases. This vaporizer was modified with a nozzle and a centrally-located heater to facilitate vaporization, superheating, and expansion of the propellant, allowing it to function as a resistojet. Performance was measured at thrust levels ranging from 170 to 360 mN and at power levels ranging from 443 to 192 W. Maximum measured specific impulse was 192 sec.

Morren, W. Earl↗

Water-propellant resistojets for man-tended platforms

The selection of a propulsion system for a man-tended platform has been influenced by the planned use of resistojets for drag make-up on the manned Space Station. For that application a resistojet has been designed that is capable of operation with a wide variety of propellants, including water. The reasons for the selection of water as the propellant and the performance of water as a propellant are discussed. The man-tended platform and its mission requirements are described.

Louviere, Allen J.↗

Preliminary performance characterizations of an engineering model multipropellant resistojet for space station application

Presented are the results of a program to describe the operational characteristics of an engineering model multipropellant resistojet for application as an auxiliary propulsion system for the space station. Performance was measured on hydrogen, helium, methane, water (steam), nitrogen, air, argon, and carbon dioxide. Thrust levels ranged form 109 to 355 mN, power levels ranged from 167 to 506 W, and specific impulse values ranged from 93 to 385 sec, depending on the propellant, chamber pressure, and heater current level selected. Detailed thermal maps of the heater and heat exchanger were also obtained for operation with carbon dioxide.

Morren, W. Earl↗

Preliminary performance characterizations of an engineering model multipropellant resistojet for space station application

Presented are the results of a program to describe the operational characteristics of an engineering model multipropellant resistojet for application as an auxiliary propulsion system for the space station. Performance was measured on hydrogen, helium, methane, water (steam), nitrogen, air, argon, and carbon dioxide. Thrust levels ranged from 109 to 355 mN, power levels ranged from 167 to 506 W, and specific impulse values ranged from 93 to 385 sec, depending on the propellant, chamber pressure, and heater current level selected. Detailed thermal maps of the heater and heat exchanger were also obtained for operation with carbon dioxide.

Morren, W. Earl↗

2000-hour cyclic endurance test of a laboratory model multipropellant resistojet

The technological readiness of a long-life multipropellant resistojet for space station auxiliary propulsion is demonstrated. A laboratory model resistojet made from grain-stabilized platinum served as a test bed to evaluate the design characteristics, fabrication methods, and operating strategies for an engineering model multipropellant resistojet developed under contract by the Rocketdyne Division of Rockwell International and Technion Incorporated. The laboratory model thruster was subjected to a 2000-hr, 2400-thermal-cycle endurance test using carbon dioxide propellant. Maximum thruster temperatures were approximately 1400 C. The post-test analyses of the laboratory model thruster included an investigation of component microstructures. Significant observations from the laboratory model thruster are discussed as they relate to the design of the engineering model thruster.

Morren, W. Earl↗

A 2000-hour cyclic endurance test of a laboratory model multipropellant resistojet

The technological readiness of a long-life multipropellant resistojet for space station auxiliary propulsion is demonstrated. A laboratory model resistojet made from grain-stabilized platinum served as a test bed to evaluate the design characteristics, fabrication methods, and operating strategies for an engineering model multipropellant resistojet developed under contract by the Rocketdyne Division of Rockwell International and Technion Incorporated. The laboratory model thruster was subjected to a 2000-hr, 2400-thermal-cycle endurance test using carbon dioxide propellant. Maximum thruster temperatures were approximately 1400 C. The post-test analyses of the laboratory model thruster included an investigation of component microstructures. Significant observations from the laboratory model thruster are discussed as they relate to the design of the engineering model thruster.

Morren, W. Earl↗

Water-propellant resistojets for man-tended platforms

The selection of a propulsion system for a man-tended platform has been influenced by the planned use of resistojets for drag make-up on the manned space station. For that application a resistojet has been designed that is capable of operation with a wide variety of propellants, including water. The reasons for the selection of water as the propellant and the performance of water as a propellant are discussed. The man-tended platform and its mission requirements are described.

Louviere, Allen J.↗

Space station propulsion

Two propulsion systems have been selected for the space station: gaseous H/O rockets for high thrust applications and the multipropellant resistojets for low thrust needs. These two thruster systems integrate very well with the fluid systems on the space station, utilizing waste fluids as their source of propellant. The H/O rocket will be fueled by electrolyzed water and the resistojets will use waste gases collected from the environmental control system and the various laboratories. The results are presented of experimental efforts with H/O and resistojet thrusters to determine their performance and life capability, as well as results of studies to determine the availability of water and waste gases.

Jones, Robert E.↗